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2003-448
OFQUEENSBURYAt T��N , 742 Bay Road,Queensbury,NY 12804-5902 (518)761-8201 . Community Development-Building&Codes (518)'761-8256 CERTIFICATE OFO OCCUPANCY .Permit Number; P2003044V Date Issued; Friday,May 14'2004 This is to certify that work requested to be done as shown by Permit Number P20030448 has been completed. Tax Map Number: 523400-309.013-0002.025-000-0000 Location: 221 CORM Rd Owner: PARILLO FRANK Applicant: VALLEY WINE&SPIIUTS,INC. This structure may be occupied as a: By Order of Town Board New Commercial Building TOWN OF QUEENSBURY Director of Building&Code Enforcement 1OWN OF QUEENSBURY 742 Bay Road,Queensbury,NY 12804-5902 (518)761-8201 Community Development-Building&Codes (518) 761-8256 BUILDING PERMIT Permit Number: P20030448 Application Number: A20030448 Tax Map No: 523400-309-013-0002-025-000-0000 Permission is hereby granted to: STFWART'S TCF CR"RAM For property located at: 221 COFJNTH Rd in the Town of Queensbury,to construct or place at the above location in accordance with application together with plot plans and other information hereto filed and approved and in compliance with the NYS Uniform Building Codes and the Queensbury Zoning Ordinance. Type of Construction Value Owner Address: pARILLO PRANK 215 BALLARD Rd New Commercial Building $102,000.00 GANSEVOORT, NY 12831-0000 Total Value $102,000.00 Contractor or Builder's Name Address Electrical Inspection Agency NEW YORK BOARD OF FIRE UNDE Plans&Specifications 2003-448 2000 SQ FT NEW BIJILD FOR RENTAL UNIT AT EXISTING STEWART'S LOCATION AS PER APPLICATION $300.00 PERMIT FEE PAID-THIS PERMIT EXPIRES: Saturday,August 21, 2004 (If a longer period is required,an application for an extension must be made to the code Enforcement Officer of the Town o f wrft9.* mry before the expiration date.) Dated at the Tow ee '�u August 21, 2003 SIGNED BY for the Town of Queensbury. Director of Building&Code Enforcement Building Permit Application Town of Queensbury Department of Community Development,742 Bay Rd.,Queensbury,NY 12804 (518)761-8256 O Z� A permit must be obtained before beginning construction. Permit No.: No inspection will be made until applicant has received a Fee Paid: valid building permit. Form must be completed. Ree.Fee Paid:----� Reviewed By: Applicant:,Nr Owner: Address: 0 Address: VrV i Phone#: P e#: - 6?L!�LD A/C11t tF c�eUR L}� Y 'Tax Map Number. Subdivision Name: ncL (if applicable) Lot Number: /House Number: /Street Name OR pG Property Location: CC h u- New Building: Residential Commereia Estimated Market Value of Construction. �coo o Addition: Residential! ommercial If an Addition,what will use of addition be? a Alteration: Residential/Commercial ❑ No change to Exterior size: Residential/Commercial u Other work: (describe ) Check Below Occupancy Info 1"floor sq.ft. 2° floor sq.ft. Other floor sq.ft. Total Sq.Ft. Single Family Dwelling Two Family Dwelling - Townhouse Multifamily Dwelling #of units Office Mercantile Manufacturing 1 car detached garage 2 car detached garage 3 car detached garage 1 car attached garage 2 car attached garage 3 car attached garage Storage Bldg.,Comm. i� Storage Bldg.,Res. Other. ft'What is the proposed height of the structure: '99 feet�_inches Will any second-hand or ungraded lumber be used? If so,for what? n Q No.of Fireplaces to be installed: �� No.of Woodstoves to be installed: List below the person(s)responsible for supervision of work in regards to Building Codes: Name -Address __ P one-No. - Builder CC - -- I Plumber Mason Electrician Declaration: Please sign below after you have carefully read the statement: — To the best of my knowledge the statements contained in this application, together with the plans and specifications submitted, are a true and complete statement of all proposed work to be done on the described premises and that-all provisions of the Building Code,the Zoning Ordinance and all other laws pertaining to the proposed work shall be complied with, whether specified or noted, and that such work is authorized by the owner. Further, it is understood that I/we shall submit,prior to a Certificate of Occupancy or Certificate of Compliance being issued, as requested by the Zoning Administrator or Director of Building and Codes,an As Built Su a by a'licensed surveyor;drawn to scale,showing actual location of all new construction. `Signature /_� (circle onwner, er's agent,architect,contractor) Application for Permit—Septic Disposal System Town of Queensbury 742 Bay Road Queensbury, NY 12804 (518) 761-8256 1 OWNER INFORMATION: ............ ................... ................................................... Office Use Location of installation: 7;21 ConvOIA Rcl. File Permit No. Tax Map No. 3O9 t3 7-5 Fee Paid Owner's Name: G4-,--wa,4,s %iopti ..................... .................... Address: P,o, Pox --*5 50LyC409CLGr1M,, 1,1,./ a5w, 2. INSTALLER'S NAME : 1=4e-wafK Shops PHONE NO..1515t-1?-1 e;,,+,?A-vv 3. RESIDENCE INFORMATION: (circle year of dwelling, indicate#bedroom(s) and multiply#of bedrooms with applicable gallons per bedroom to equal total daily flow) Year of House: No. of Bedrooms x Computation = Total,Daily Flow 1980 or older x 150 gal/bdrm = 1980- 1991 A/ / x 130 gal/bdrm = 1991 -present x 110 gal/bdrm = Garbage Grinder Installed yes no )6 Spa or Hot Tub Installed yes no -D-s,G-At 4.' PARCEL INFORMATION: (circle applicable information&indicate measurements) Too p,raDhv � Soil Nature Ground Water Bedrock or Impervious Material Domestic Water SW ply Flat an at wthq.t depth at what depth munici aT� R61ring loam IVL feet A�lj-feet well Steep slope clay if well; water supply %slope other from any septic-system depth: absorption is other Percolation Test: (To be completed by licensed professional engineer or architect) Rate: a minute per inch 5. PROPOSED SYSTEM: For New Construction: All individual sewage disposal systems must be designed by a licensed professional engineer or architect(unless installed in a Planning Board approved subdivision). Add 250 gallons to the size of the septic tank and leach field for each Garbage Grinder,Spa or Whirlpool Tub. Septic Tank: f�ie' i bi;r,�-gallon (min. size 1,000 gal.) Tile Field: each trench &0 ft. Total System Length: 120 Seepage Pit(s): number of size of each: — I. by ft. f Size of Stone to be used: # Z depth or thickness I feet Bed System Size: x Alternative System: length and/or size 6. HOLDING TANK SYSTEM: (if required) Number of tanks: I Size of each:_gallons J TOTAL Capacity: gallons Note: Alarm System and associated electrical work must be inspected by a Town approved electrical inspection agency. 7. SIGNATURE &INFORMATION FOR RESPONSIBLE PERSON(please read) For your protection,please note that pursuant to Section 136-29 of the Code of the Town of Queensbury, any permit or approval granted which is based upon or is granted in reliance upon any material misrepresentation or failure to make a material fact or circumstance known by or on behalf of an applicant, shall be void. I have read the regulations with respect to this application and agree to abide by these and all requirements of the Town of Queensbury Sanitary Sewage Disposal Ordinance. Signature of responsible person I Date } - � ''li)Wtt t)T {�ti4'C'tlal)ltf'y • sowltl-a soul sewtif;(-- Disposal 011slvfel• J\p)-mtuli:t (: } SE-PARA'I`IL}N ltta� 3IItI�t�TI+aV'1`:i POND ' {nf(T,.Lt_ IN )��►T1S'1�� •+ - � „,,,./wt'st lt'r4•i. . 1k�vaE 6 AS 1tr:�Vs t: G Ic '00' . / $t:f•ttG _....:� %YL D�rtKts►ttc�s 'A 7. SIGNATURE 8i INFOPJAATION Ft,?.I; rvrta�xs�.� � .,�.�„o.,....,...:; .•'`.. t BLDG. PERMIT NO. 2003--448 APPLICATION FOR A TEMPORARY CERTIFICATE OF'OCCUPANCY A TEMPORARY CERTIFICATE OF OCCUPANCY is hereby requested for the property located at 221 Cotixnch Road • for the.following uses: VaUey (V,ine. 9 Spai:Ai", Inc. Novemhe& 14, 2003 ,- DATE SIGNATURE OF APPLICANT TEMPORARY CERTIFICATE OF OCCUPANCY The TEMPORARY CERTIFICATE OF OCCUPANCY is hereby (v}APPROVED ( )DISAPPROVED with the following conditions: Cekti6iccate o6 Ocedpanncy to sae izzued upon Co►npketi,on, o j. _site P f an. Izzueb TEMPORARY CERTIFICATE OF OCCUPANCY-FE $1 0 JEEP' T t)$100.00 received on Novembu 14, 2003 SJ Date'of Issuance Director of Bldg. & Code Enforcement THIS TEMPORARY CERTIFICATE OF'OCCUPANCY EXPIRES 90 DAYS PROM THE DATE OF ISSUANCE. NOTE: This Certificate is NOT VALID unless signed by the Director of Bldg, & Code Enforcement or his designee. F G - DRAFT COPY (3121/03) " CHECKLIST NYS BUILDING'CODE(BC) Building: NYS FIRE CODE(FC) NYS PLUMBING CODE(PC) Location: NYS MECHANICAL CODE (MC) NYS FUEL GAS CODE(FGC) Date. NYS ENERGY CODE(ECC) Reviewer. Publication Date: May 2002 COMMERCIAL& MULTIPLE DWELLING OCCUPANCIES No. Topic . Code Page Required Actual Section No. or Allowed 1 Jurisdiction BC-101.2 1 2 Flood Plain BC-1603.1.E 285 3 Separated or Non-Separated BC-302.3 , 18 Occupancies* 4 Occupancy BC-302 17 5 Type of Construction BC-Table 601 81 6 No.of Sleeping Units/Level BC-202 14& No.of Units—Total 31 No. of Occupants BC-Table 1003.2.2.2 201 7 Covered Malls BC-402 S3 Hi-Rlse (75'Rule) BC-403 36' Atriums BC-404 37 8' Basement Definition BC-502.1 71 (See page 8 of this check list) Legend: NR= Not Required NS = Not Shawn NA= Not Applicable Note: *Non-separated occupancies impose the most restrictive requirements JAM Page 1 of 10 No. Topic Code Page Required Actual Section No. or Allowed 9. Heights & Building Areas Maximum Tabular Area BC Table 603 72 Maximum Tabular Height BC Table 503 72 Maximurin Stories BC Table 503 72 Mezzanines BC-505 73 10. Sprinkler System (water) BC-903 168 Basement Spdnlder . * BG-603.2.10.1 170 Water Source Sprinkler BC-903.3.5 172 Water Source Site FC-508.1 31 11. Frontage &Sprinkler Credits Area Modifications (calo.) BC-506 74 Height Modifications BC-604 73 12. Height&Area Summary: Ht/Area Ht/Area Tabular Area BC Table 503 72 Frontage Credit BC-506 -74 Sprinkler Credit BC-506.3 - 75 Total Allowable Area Max Aggregate Area BC-503.3 73 (Allowable AreaiFinxNo. of Stories up to 3 maximum) 13. Fire Apparatus Road FC-503.1 29 (150'rule) Req FC 14, Exterior Walls Distance Separation* BC Table 602 82 Exterior Wall Openings BC-Table 704.8 87 Parapets BC-704.11 88 Exterior-Wail Coverings' RC-Table 1405.2 257 Exterior Wall Finishes BC-Table 1406.2 261 Combustible Distance separations are doubled if fire fighting water is not available (FC--508.1.3). NOTES; JAM Page 2 of 10 No. Topic Code Page Required Actual Section No. or Allowed 15. Fire Rated Construction, lncide4)tal Use Areas BC-Table 302.1.1 17 Accessory Occupancy BC-302.2 18 Mixed 06cupancy BC-Table 302.3.3 19 Control Areas BC-414.2 52 Fire Walls BC-705 89 Fire Barrier BC-706 91 Shaft Enclosure BC-707 92 Fire Partition(Tenant Sep.) BC-708 95 Smoke Barriers BC-709 96 Opening Pr6tectives BC Table 714.2 101 Fire Blocking BC-716 107 Draft Stopping BC-716.3 108 , 16. Space 2-q.) Min. Rm. Dimensions BC-1207.1 251 Min. Ceiling Height r BC-1207.2 251 17. Ventilation (Nat. or Mech.) BC-1 202.1 249 18. Light(Nat. or Mech.) BC-1204.1 250 19. Exits ?e4n4/40 rAL Occupancy Load BC Table 1003.2.2.2 201 One Exit Permitted BC Tablel 005.2.2 224 Stair Enclosure BC-1 005.3.2 224 Emergency Egress BC-1009.1 ' . 285 Distance of Travel BC-Table 1.004.2.4 220 Aisle Width BC-1,004.3.1.1 221 Corridor Width BC-1004.3.2.2 221 Capacity of Exits (cIIc.). BC-Table 10012.3 202 Corridor Wall Fire Rating BC-Table1004.3.2.1 222 Corridor Dead End BC-1 004.3.2.3 222 Door Width BC-1003.3.1.1 208 Door Swing BC-I 003.3.1.2 208 Panic Hardware BC-1 003.3.1.9 213 20. Stairs Riser BC-1 003.3.3.3 213 Tread BC-1003.3.3.3 213 Width BC-1003.3.3.1 213 Headroom BC-1 003.3.3.2 213 Vertical Rise BC-1003.3.3.6 215 Handrails BC-1008.3.3.11 215 6o, s Z 6C d MaV JAM Page 3 of 10 No Topic Code Page Required Actual Section No. or Allowed 21. Structural Snow�oading—Ground BC Fig 1608.2 296 Snow Loading--Roof(calo.). ASCE-7-98 Driffing Snow BC-1608J 295 Ponding ,. BC-1608.3.6 205 Floor Loading BC Table 1607.1 291 Balcony Loading BC-Table 1607.1 291 Wind Loading (cald.) BC-1609 .297 Roof Walls Windows Seismic Loading (cald.) BC-1614 315 Foundation Depth BC-1805.2 368 22. Interior Finishes BC Table 803.4 161, 23. Swimming Pools BC-3109 629 24. Sun Rooms BC Appendix 1 693 25. Electrical Exit Lights or Signs BC-1003.2.10 203 Emergency Lights BC-1 003.2.11.2 204 Emergency Power BC-2702 611 General Lighting-Exits-Stairs BC-1 003.2.11 204 26. HC ACCESS Exempt Buildings BC-1 104A 238 Parking BC-Table 1106.1 239 Route BC-1 104.1 . 238 Entrance BC-1105.1 239 #of Sleeping Rooms 6C-Table-1-107.6.1.1 241 #of Dwelling Units BC-1 107.6.2 241 Toilet Facilities BC-1 109.2 244 Service Counters BC-1 109.12.3 246 Areas of Refuge BC-1 003.2.13.5 207 Signage 681 Supplemental HC ReqIrrits, Appendix E 27. SPECIAL INSPECTIONS BC-1704 379 Notes: 2 ([N 'e K47y4r,,C5 JAM Page 4 of 10 No. Topic Code Page Required Actual Section No. or Allowed 28. Fire Protection Equipment Centrql Station Monitoring , FC-901.9 52 SprinklerSystems FC-903 55 Other Extingushing Syst. FC-904 5.9 Kitchen Hood Extinguisher FC-609.8 41 Standpipe Systems FC-905 62 Fire Extingushers FC-906 64 Fire Alarm Systems &SD FC-907.2 66 Fire Alarm Boxes+7aVef FC-907.4.1 72,73 Smoke Detection FC-907.2.10 08 Hi-Rise Fire Safety FC-907.2.12 69 Visible Alarms FC-Table 907.10.1.2 . 73 Smoke Control FC-909 75 Smoke Vents FC-916- 82 Fire Pumps FC-913 29. Plumbing'Code Fixture Count PC-Table 403.1 21 Water AW"I Service Pipe Size PC-603 33 Fixture Pipe Size PC-603.1 33 .Pipe Material PC-Table 605.4 36 Labor Law Art. I O-A UFPBC-904.6 12,340 Pipe Insulation See Energy Code Backfiow Prevention- PC-table 608.1' 41 Sprinkler System PC-608.16.4 44 Lawn Irrigation PC-608.16.5 44 Pipe Freezing PC-305.6 14 Sanitary Drainage Drain Pipe Size PC-Table 709.1 54 Drain Pipe Material PC-702 47 Labor Law Art. I O-A UFPBG-904.6 12,340 Vent Size PC-Table 910.4 63 Pipe Hangers PC-Table 308.5 17 Air Admittance Valves PC-017 67 Notes: JAM Page 5 of 10 No. Topic Code Page Required Actual Section No. or Allowed 30. Mechanical Code Veriftion Rates MC-Table 403.3 24 Propane Below Grade MC-502.8.10'.1- 31 Dryer Exhaust MC-504 33 Kitchen Exhaust MC-506 34 Kitchen Hoods MC-507 37 Kitchen Make-Up Air MC-508 30 Chimney Termination MC-Table 511.2 41 Air Plenums MC-602 47 Fire&Smoke Dampers MC-607.5.1 52 , Combustion Air MC-701 55 Confined Spaces-Def. MC-262 5 31. Fuel Gas Code Appliance Location FGC-303 18 Combustion Air FGC-304 . 19 Clearance to Combust. FGC-Table 308.2 25 Pipe Material FGC-403 46 Shut Off Valves FGC-409 53 Chimney Termination FGC-Fig. 503.6.4 63 Gas Vent Termination FGC-Fig. 503.6.6 65 Exit Terminal Location FGC-503.8 68 Clothes Dryer Exhaust FGC-613 96 Unvented Room Heaters FGC-620 09 32. Energy Code Prescriptive Method ECCC-Table 602.1(1) 50 High Truss Credit ECCG-602-1.2 51 Pipe Insulation-He' ating ECCC-Table 503.3.3.1 44 Duct Insulation-Heating ECCC-Table 503.3.3.3 45 Pipe Insulation-Hot Water ECCC-Table 504.2 47- HWH Heat Trap ECCC-504.7 47 COMcheck Computer Software Compliance Report I Required Notes: + JAM Page 6 of 10 LIST OF CALCULATIONS THAT MAY BE REQUIRED F4R A COIVIPLETE CODE REVIEW. Area IpereAse Based Upon Frontage And Sprinkler Increase. Front'age'lncrease: If= I 00(F/P-0.25)W= Answer in % 30 Note: If=75%when 4 sides accessible&water available Allowable Area: Aa=Atbi.+(A.,_x_.I + ALA w."I Answer in Square Feet (BC—Pg. 74) 100 100 2. Exit Capacity Calculations (Table 1003.2.3)(BC-Pd. 202) (Occupancy Load for Exit)x(Egress Width per Occupant) (Required Width) 3. Snow Loading Calculations. (ASCE 7-98)(Eq. 7-1)(pg-69)&(Eq. 7-2)(pg-70) (ASCE =American Society of Civil Engineers) Pf=0.7C.CtIP9= Flat Roof Snow Load Where: Pf= Flat, Roof Snow Load (calculated Above,Answer in#per SF)- C,=Exposure Factor (BC-Table 1608.3.1)(Pg. 2W) Ct= Thermal Factor (BC Table 1608.3.2)(Pg.297) , 1 = Importance Factor (BC-Table 1604.5)(Pg. 287) P9= Ground Snow Load (BC Fig: 1608.2)(Pg.296) P,=C,Pf= Sloped-Roof Snow Load Where: PS= Sloped-Roof Snow Load C,= Roof Slope Factor (ASCE 7-98)(Pg. 70) 4. Wind loading calculations. (Refer to Chapter 6 of ASCE 7-98) S. Seismic Calculations. (See page 10 of this list) 6. COMCheck calculations (For verification of compliance with the Energy Code) JAM Page 7 of 10 8. GRADE PLANE: A reference plane representing the average of finished ground level adjoining the.building at exterior walls.Where the finished ground level slopes away from the exterior walls,the reference plane shall be established by the lowest points within the area between the building and the lot line or,where the lot line is more than 6 feet from the building, between the building and a point 6 feet from the building. 9. MEZZANINE: An intermediate level or levels between the floor and ceiling of any story with an aggregate floor area of not more than 113rd of the area of the room or space in which the level or levels are located. (Mezzanine area does not contribute to the building area or the height in stories but does contribute to the fire area, aggregate area). 10. SMOKE BARRIER: A continuous membrane, either vertical or horizontal,such as a wall, floor,or ceiling assembly, that is designed and constructed to restrict the movement of smoke. (Required to have a 1 hr. r7re rating)., 11. STORY ABOVE GRADE PLANE: Any story having its finished floor surface entirely above grade plane, except that a basement shall be considered as a story above grade plane where the finished surface of the floor above the baserrient is: 1. More than 6,feet above grade plane or 2. More than 6 feet above the finished ground level for more than 50% of the total.building perimeter or 3. More than 12 feet above the finished ground level at any point. JAM Page 9 of 10 z � DRAFT COPY (3121/03) CHECKLIST s l NYS BUILDING-'CODE(BC) Building: G� r� NYS"FIRE CODE (FC) NYS PLUMBING CODE (PC) Location: ar& L NYS MECHANICAL CODE,(MC) NYS FUEL GAS CODE (FGC) Date: 9 NYS ENERGY CODE (ECC) Reviewer: Publication Date: May 2002 COMMERCIAL& MULTIPLE DWELLING OCCUPANCIES No. Topic Code Page Required Actual Section No. or Allowed 1 Jurisdiction BC-101.2 1 2 Flood Plain BC-1603.1.E' 285 3 Separated or Non-Separated BC-302.3 18 Occupancies* =� 4 Occupancy BC-302 17 5 Type of Construction BC-Table 601 81 613 6 . No. of Sleeping Units/Level BC-202 14 & No. of Units—Total 31 No. of Occupants BC-Table 1003.2.2.2. 201 7 Covered Malls BC-402 33 Hi-Rise (75' Rule) BC-403 36 Atriums BC-404 37 8 Basement Definition BC-502.1 71 (See page 8 of this check list) Legend: NR= Not Required. NS = Not Shown NA= Not Applicable 111 Note: * Non=separated occupancies imp se the most restrictive requirements JAM" Pagel of 10 No. Topic Code Page Required Actual Section No. or Allowed 9. Heights & Building Areas Maximum Tabular Area BC-Table 503 72 Maximum Tabular Height BC-Table 503 72 Maximum Stories BC-Table 503 72 q IJ Mezzanines BC-505 73 10. Sprinkler System (water) BC-903 .168 Basement Sprinkler BC-903.2.10.1 170 Water Source Sprinkler 'BC-903.3.5 172 Water Source Site FC-508A 31 11. Frontage &Sprinkler Credits. . Area Modifications (calc.) BC-506 74 Height Modifications : BC-504 73 12. Height&Area Summar ram. 'Ht/Area HtlArea Tabular. Area BC-Table 503 72 Frontage Credit BC-506 74 Sprinkler Credit BC-506:3 75 Total Allowable Area Max Aggregate Area. BC-503.3 73 (Allowable Area/Flr. x No. of Stories up to 3 maximum) 13, Fire Apparatus Road FC-503,1 29 (150' rule) 14. Exterior Walls Distance Separation* BC-Table 602 82 Exterior Wall Openings BC-Table 704.8 87 Parapets BC-704.11 88 Exterior Wall Coverings BC-Table 1405.2 257 Exterior Wall Finishes BC-Table 1406.2 261 Combustible * Distance separations are doubled if fire fighting water is not available (FC=508.1.3). NOTES; °/� 6vc JAM Page 2 of 10 No. Topic Code Page Required Actual Section No. or Allowed 15. . Fire Rated Construction Incidental Use Areas BC-Table 302.1.1 17 Accessory Occupancy BC-30Z2 18 . Mixed Occupancy BC=Table 302.3.3 19 Control Areas BC-414.2 52, Fire Walls BC-705 89 Fire Barrier - BC-706 91 Shaft Enclosure BC7707 92 Fire Partition (Tenant Sep.) BC-708 95 a Our Smoke Barriers BC-709 96 Opening Protectives BC Table 714.2 101 Fire Blocking BC-716 107 " Draft Stopping BC-716.3 108 16. Space Min. Rm. Dimensions BC-1207.1 .251 Min. Ceiling Height BC-1207.2= . 251 17. Ventilation (Nat. or Mech:) BC-1202.1 249 18.. Light(Nat. or,Mech.) BC-1204.1 250 19'. Exits- :' Occupancy Load.' BC Table 1003.22.2 _ 201 One Exit Permitted BC Table10052.2 224 Stair Enclosure BC-1005.3.2 224 ? Emergency Egress BC-1009.1 235 `''f r Distance of Travel BC-Table 1.004.2.4 .220 Aisle Width BC-1004.3.1.1 221 Corridor Width, BC-1004.3.2.2 221 Capacity of Exits (cg1c.) BC-Table 1003.2.3" 202 Corridor Wall Fire Rating . BC-Table1004.3.2.1 222 Corridor Dead End BC-1004.3.2.3 222 Door Width BC-1003.3.1.1 208 Door Swing BC-1003.3.1.2 208 Panic Hardware BC-1003.3.1.9 213 20: Stairs, /u Riser BC-1003.3.3.3 213 Tread BC-1003.3.3.3 213 Width BC-1003.3.11 213 Headroom BC-1003.3.3.2 213 Vertical Rise 8C-1003.3.&6 215 Handrails BC-1003.3.3.11 215- JAM ., Page 3 of 10 No Topic Code Page Required Actual Section No. or Allowed 21. Structural - Snow Loading--Ground BC Fig 1608.2 296 7,6 Snow Loading---Roof(calc.).. ASCE-7-98 Drifting Snow BC-1608.7 295 Ponding BC-1608.3.5 295 Floor Loading BC Table 1607.1 291 Balcony Loading BC-Table 1607.1 291 Wind Loading (ca1c.) BC-1609 - 297 70 Roof Walls Windows Seismic Loading (cats.) BC-1 614 315 Foundation Depth BC-1 805.2 398 22. . Interior Finishes BC-Table 803.4 161 23. Swimming Pools BC-3109 629 24. Sun Rooms BC Appendix 1 693 25. Electrical Exit Lights or Signs BC-1 003.2.10 203 Emergency Lights BC-1 003.2.11.2 204 Emergency Power BC-2702 611 General Lighting-Exits-Stairs BC-1003.2.11 204 26. HC ACCESS Exempt Buildings BC-1 104.4 238' Parking BC-Table 1106.1 239 Route BCA 104.1 238 Entrance BC'1105.1 239 #of Sleeping Rooms BC-Table-1,107.6.1.1 241 #of Dwelling Units BC-1 107.6.2 241 Toilet F 30 Facilities BC-1 109.2 244 Service Counters BC-1 109.12.3 246 - Areas of Refuge BC-1003.2.13.5 207 Signage Supplemental HC Req'mts Appendix E 681 27. SPECIAL INSPECTIONS BC-1704 379 Notes: JAM Page 4 of 10 No. Topic Code Page Required Actual Section No. or Allowed 28. Fire Protection Equipment Central Station Monitoring FC-901.9 52 Sprinkler Systems FC-903 55 Other Extingushing Syst. FC-904 59 Kitchen Hood Extinguisher FC-609.8 41 Standpipe Systems FC-905 62 Fire Extingushers FC-906 64 Fire Alarm Systems &SD FC-907.2 66 Fire Alarm Boxes FC-907.4.1 72 Smoke Detection FC-907.2.10 68 Hi-Rise Fire'Safety FC-907.2.12 69 Visible Alarms FC-Table 907.10.1.2 73 Smoke Control FC-909 75 Smoke Vents PC-910 82 Fire Pumps FC-913 85 29. Plumbing Code Fixture Count PC-Table 403.1 21 Water Supply Service Pipe Size PC-603 33 Fixture Pipe Size PC-603.1 33 Pipe Material PC-Table 605.4 36 Labor Law Art.,10-A UFPBC-904.6 12,340 s�l' Pipe Insulation See Energy Code " ail Backflow Prevention PC-Table 60.8.1 41 C- .Cyr. Sprinkler System' PC-608.16.4 44 Lawn Irrigation PC-608.16.5 44 Pipe Freezing PC-305.6 14 Sanitary Drainage Drain Pipe Size PC-Table 709.1 54 Drain Pipe Material PC-702 - 47 Labor,Law Art, 10-A UFPBC-904.6 ; 12,340 Vent Size PC-Table 910.4 63 Pipe Hangers 'PC-Table 308.5 17 Air Admittance Valves PC-917 67 Notes: JAM Page 5 of 10 No. Topic Code Page Required Actual Section No. or Allowed 30. Mechanical Code Ventilation Rates MC-Table 403.3 24 Propane Below Grade MC-502.8.10.1 31 Dryer Exhaust MC-504 33 Kitchen Exhaust -MC-506 34 Kitchen Hoods MC-507 37 Kitchen Make-Up Air MC-508 39 Chimney Termination MC-Table'511.2 41 Air Plenums MC7602 47 Fire & Smoke Dampers MC-607.5.1 52 Combustion Air MC-701 55 Confined Spaces=Def. MC-202 5 31. Fuel Gas Code Appliance Location FGC-303 18 Combustion Air. FGC-304 19 Clearance to Combust. FGC=Table 308.2 25 Pipe Material FGC-403 46 Shut Off Valves FGC-409 53 Chimney Termination FGC-Fig. 503.5.4 63 Gas Vent Termination FGC-Fig. 503.6.6 65 Exit Terminal Location FGC-503.8 68 Clothes Dryer Exhaust FGC-613 96 Unvented Room Heaters FGC-620 99 32. _Energy Code Prescriptive Method ECCC-Table 602.1{1} 50 High Truss Credit ECCC-602.1.2 51 Pipe Insulation—Heating ECCC-Table 503.3.3.1 44 Duct Insulation—Heating ECCC-Table 503.3.3.3 45 Pipe Insulation—Hot Water ECCC-Table 504.2 47" HWH Heat Trap ECCC-504.7 47 COMcheck Computer Software Compliance Report Required Notes: JAM Page 6 of 10 Y LIST OF CALCULATIONS THAT MAY BE REQUIRED FOR A COMPLETE CODE REVIEW. 1. Area Increase Based Upon Frontage And Sprinkler Increase. Frontage'Increase: If= 100(FIP-0.25)W = Answer in % 30 Note: If= 75%when 4 sides accessible &water available Allowable Area: lk=kble+ (A b,e X if) +&ble x I =Answer in Square Feet (BC—Pg. 74) 100 100 2. Exit Capacity Calculations (Table 1.003.2.3)(BC-Pg. 202) (Occupancy Load for Exit)x (Egress Width per Occupant)= (Required Width) 3. Snow Loading Calculations. (ASCE 7-98)(Eq. 7-1)(pg-69)& (Eq. 7-2)(pg-70) (ASCE American Society of Civil Engineers) Pf= 0.7CeCfIP9= Flat Roof.Snow Load Where: Pf= Flat Roof Snow Load (Calculated Above, Answer in#per SF) Ce= Exposure Factor (BC-Table 1608.3.1)(Pg. 297) Cf = Thermal Factor (BC Table 1608.3.2)(Pg. 297) I = Importance Factor (13C-Table 1604.5)(Pg. 287) P9= Ground Snow Load (BC Fig. 1608.2)(Pg. 296) Ps =CSPf= Sloped-Roof Snow Load Where: PS = Sloped-Roof Snow Load CS=Roof Slope Factor (ASCE 7-98)(Pg. 70) 4. Wind loading calculations. (Refer to Chapter 6 of ASCE 7-98) 5. Seismic Calculations. (See page 10 of this list)' 6. COMCheck calculations (For verification of compliance with the Energy Code) JAN1 Page 7 of 10 8. GRADE PLANE: A reference plane representing the average of finished ground-level adjoining the building at exterior walls. Where the finished ground level slopes away from the exterior walls,the reference plane shall be established by the lowest points within the area between the building and the lot line or,where the lot line is more than 6 feet from the building, between the building and a point 6 feet from the building. 9. MEZZANINE:. An intermediate level or levels between the floor and ceiling of any story with an aggregate floor area of not more than 1/3rd of the area of the room or space in which the level or levels are located. (Mezzanine area does not contribute to the building area or the height in stories but does contribute to the fire area, aggregate area). 10. SMOKE BARRIER: A continuous membrane,either vertical or horizontal, such as a wall, floor, or ceiling assembly, that is designed and constructed to restrict the movement of smoke. (Required to have a I hr. fire rating). 11. STORY ABOVE GRADE PLANE- Any story having its finished floor surface entirely above grade plane, except that a basement shall be considered as a story above grade plane where the finished surface of the floor above the basement is: 1. More than 6,feet above grade plane or 2. More than.6 feet above the finished ground level for more than 50% of the total building perimeter or 3. More than 12 feet above the finished ground level at any point. JAM Page 9 of 10 SEISMIC REVIEW SUMMARY PROJECT: LOCATION: ZIP.CODE: . ITEM Value BCNYS BCNYS Code'Section Page No. Site Class Table 1615.1.1 317 (default to site class.D) Section 1615.1.1 316 Ss (short period) Figure 1615(1) 318 S, (1 second period)' Figure 1615(2) 319 Fa (site.coefficient—short) Table 1615.1:2(1) 320 Fv (site coefficient-1 sec.) Table 1615.1.2(2) 320 Sms (shoe`period adjusted) Equation 16-16 317 Sm, (1 sec, period adjusted) Equation 16-1:7 '317 SDS (short period) Equation 16-18 320 Sp, (1 sec. period) Equation 16-19 320, Seismic Use Group Table 1604.5 287 Seismic Design Category Table 1616.3(1) 324 (short period) Seismic Design Category Table 1616.3(2) 324 (1 sec. period). SEISMIC DESIGN CATEGORY This category determines the (most severe of above two) design analysis and whether MEP systems must be braced., Analysis Procedure Used Section 1616.6 326 Building Components Subject To Section 1621 . 345 Seismic Design Requirements: Architectural Section 1621.1.1 & 345 Mechanical Section 1621.1.E 347 Plumbing ditto 347 Electrical ditto 347 JAM Page 10 of 10 i Commercial Final Inspection Report _a Office No.: (518) 761-8256 Date Inspection reque rec i a Queensbury Building&Code Enforcement Arrive: a p epart: in 742 Bay Road, Queensbury,NY 12804 Inspector's Initi s: NAME: in C 1 t-pE 4�RCU 3-4 LOCATION: / DAT S` U C-t-- 69, -f" eL . COMMENTS: Y N NA Chimney/"B"Vent/Direct Vent Location `s '' b Plumbing Vent Through Roof 6"/Roof Complete Exterior Finish Grade Complete 6"in 10' or Equivalent V11 �^ Interior/Exterior Guardrails 42 in. Platform/Decks Interior/Exterior Ballisters 4 in. Spacing Platform/Decks Stair Handrail 34 in. 38 in./Step Risers 7"/Treads 11" �(�} Vestibules For Exit doors>3000 sq. ft. All Doors 36 in.w/Lever Handles/Panic Hardware,if required Exits At Grade Or Platform 36(w)x 44"(1)/Canopy or Equiv. Gas Valve Shut-off Exposed&Regulator(18")Above Grade Floor Bathroom Watertight/Other Floors Oka Relief Valve,Heat Trap/Water Temp.110 Degrees Maximum -�,.. Boiler/Furnace Enclosure 1 hr. or Fire Extinguishing System Fresh Air Supply for Occupancy/Ventilation Combustion Low Water Shut Off For Boilers Gas Furnace Shut Off Within 30 ft. or Within Line Of Site Oil Furnace Shut Off at Entrance to Furnace Area Stockroom/Storage/Receiving/Shipping Room(2 hr.), 1 'Iz doors .-�- > 10%> 1000 s .ft. Y4 Hour Corridor Doors&Closers Firewalls/Fire Separation,2 Hour, 3 Hour Complete/Fire / CV:!)Dampers/Fire Doors VJ Ceiling Fire Stopping, 3,000 s . ft. Wood Frame Attic Access 30"x 20"x 30"(h),Crawl Space Access 18"x 24" Smoke Vents Or Fab, if required Elevator Operation and Si a e/Shaft Sealed � �- Handicapped Bathroom Grab Bars/Sinks/Toilets r f Handicapped Bath/Parking Lot Si na e Public Toilet Room Handicapped Accessiblea �' � Handicapped Service Counters, 34 in., Checkout 36" Handicapped Ramp/Handrails Continuous/12 in.Beyond Active Listening System and Signage Assembly Space Final Electrical Site Plan/Variance required Final Survey,New Structure/Flood Plain certification,if req. As-built Septic System Layout Required or On File -Building Number or Tenant Address on Building or Driveway Water Fountain or Cooler Building AccesiAni es by 20' /Driveable Surface 20' wide Okay To I e Tem y r Permanent C/O Oka T Last printed 6/3/2003 9:27 AML:\PamW\Building&Codes\Commercial Final Inspection Report.doe Town of Queenabury Fire Marshalls Office 742 Say Road Queensbury, NY 12804 Phone (518)761-8205 Fax(518) 'T45-4437 Fare klalrehal's Inspection Report � Request FINSPECTION —�C c� Received: Permit# �� �1�18 ON: �~ Name: Act W S{�rni-I 5 3 PM ,ANYTIME Location: APPROVED N lA YES NO COMMENTS EXITS AI; LE WIDTHS EXIT SIGNS-NORMAL BATTERY EMERGENCY LIGHTING FIRE EXTINGUISHERS FIRE ALARM SYSTEMiE u o o FIRE SPRINKLER SYSTEM FIRE SUPPRESSION SYSTEM HOOD INSTALLATION INTERIOR FINISHES — � ,�5�u—c, STORAGE COMPRESSED GAS CLEARANCE TO SPRINKLERS CLEARANCE TO HEATING UNITS CLEARANCE TO ELECTRICAL REQUIRED SIGNA13ED� EMERGENCY FLAN MAXIMUM OCCUPANCY SIGN CHIMNEY / MASONRY ROUGH IN FINAL CHIMNEY FACTORY BUILT ROUGH IN FINAL. WOOD STOVE ROUGHIN (vDl� ` -N5PSt�� � VENTED GAS FINAL Gi c�( i ►1 r 4�. APPLIANCE ROUGH IN FINAL FIREPLACE MASONRY ROUGH IN OK THIS DATE co NOT OK FINAL FIREPLACE FACTORY BUILT ROUGH IN IN PECTED BY FINAL COMDEVICHRISJIWORDILLETTERS200itFIREMARSHALINS PE'CTIONREPORT1102200'1 WHITE-BUILDING DEPARTMENT COPY YELLOW->OCCUPANT CONY Town of Queensbury Fire Marshal's Office 742 Bay Road Queensbuly: NY 12804 Phone (518)761-8205 Fax(518) 745-4437 Fire Marshal's inspection Report Receive c0 3 L.I LI J NS ECT ON ON. 11 � C Received: Permit# Name. V ����t �+.����--v 5�'2'-�S 1 i I AM pm ANYTIME Location: D 2;n► _ APPROVED BYES COMMENTS / EXITS AISLE WIDTHS EXIT SIGNS-NORMAL,BATTERY EMERGENCY LIGHTING FIRE EXTINGUISHERS FIRE ALARM SYSTEM FIRE SPRINKLER SYSTEM FIRE SUPPRESSION SYSTEM � HOOTS INSTALLATION INTERIOR FINISHES 1. STORAGE —� COMPRESSED CAS CLEARANCE TO SPRINKLERS CLEARANCE TO HEATING UNITS CLEARANCE TO ELECTRICAL. REQUIRED SIGNA►GE EMERGENCY PLAN MAXIMUM OCCUPANCY SIGN CHIMNEY MASONRY ROUGHIN FINAL CHIMNEY FACTORY BUILT ROUGH IN FINAL WOO® STOVE' ROUC.-H IN FINAL VENTED GAS APPLIANCE ROUGH IN FINAL (FIREPLACE MASONRY ROUGH IN OK THIS DATE 4KF °� O , FINAL FIREPLACE FACTORY BUILT ROUGH IN INSPECTED BY FINAL COMnEViemRisiA'VORDILE'I' RS20o1/FIt2EMARSHALINSPECTIONREPORTi11022001 WHITE-BUILDING DEPARTMENT COPY YELLOW^-OCCUPANT COPY Town of Queensbury Fire Marshal's Office kk) 742 Bay Road Queensbury, NY 12804 Phone (518)761-8205 Fax(518) 745-4437 Fire Marshal's Inspection Report Request SCHEDULE Received: Permit# Q ���`i' INSPECTION ON: h (4 Name: \k-xx } , 00 AM PM ANYTIME l Locatia� LA APPROVED N/A YE NO COMMENTS EXITS AISLE WIDTHS EXIT SIGNS—NORMAL - BATTERY EMERGENCY LIGHTING FIRE EXTINGUISHERS FIRE ALARM SYSTEM 4, 0 140 � ������ �� ��-1,,r FIRE SPRINKLER SYSTEM FIRE SUPPRESSION SYSTEM HOOD INSTALLATION INTERIOR FINISHES STORAGE COMPRESSED GAS CLEARANCE TO SPRINKLERS X CLEARANCE TO HEATING UNITS I x CLEARANCE TO ELECTRICAL I x I t ti c1 S r 4 � REQUIRED SIGNAGE T EMERGENCY PLAN MAXIMUM OCCUPANCY SIGN CHIMNEY MASONRY ROUGHIN FINAL 5.a-r`• 'v�si trnC/kv ucy CHIMNEY L—\iAL Clad FACTORY BUILT ROUGH IN . FINAL � . WOOD U C'55 CL t- STOVE ROUGH IN �' �� Ts . � �s FINAL � . VENTED GAS APPLIANCE ROUGH IN FINAL FIREPLACE MASONRY ROUGH IN OIL THIS O TE OK FOR CO ®T:O}y FINAL FIREPLACE FACTORY BUILT ROUGH IN INSPECTED BY FINAL COMDEV/CHRISJIWORDILETTERS2001MREMAR rHALINSPECTIONI3E T11022001 WHITE-BUILDING DEPARTMENT COPY YELLOW-OCCUPANT COPY K&fN o 3 6-1 vi 444-1 Commercial Final Inspection Report Office No.: (518)761-8256 Date Inspection reque ceiv ' _ Queensbury Building&Code Enforcement Arrive: 1, a part: D � aT 742 Bay Road, Queensbury,NY 12804 Inspector's Initial NAME: — ' 61 S�W- 1 PERMIT LOCATION: DATE: — COMMENTS: Y N Chimney/"B"Vent/Direct Vent Location Plumbing Vent Through Roof 6"/Roof Complete Exterior Finish Grade Complete 6"in 10' or Equivalent Interior/Exterior Guardrails 42 in.Platform/Decks Interior/Exterior Ballisters 4 in. Spacing Platform/Decks ��L Stair Handrail 34 in.—38 in./Step Risers 7"/Treads 1111 �u Vestibules For Exit doors>3000 s . ft. All Doors 36 in.w/Lever Dandles/Panic Hardware,if required - Exits At Grade Or Platform 36(w)x 44"(1)/Canopy or Equiv. Gas Valve Shut-off Exposed&Regulator Q8" Above Grade Fluor Bathroom Watertight/Other Floors Oka „ g Relief Valve,Heat Trap/Water Temp. 110 Degrees Maximum Boiler/Furnace Enclosure 1 hr. or Fire Extinguishing System t -Z� Fresh Air Supply for Occupancy/Ventilation Combustion Low Water Shut Off For Boilers ®� Gas Furnace Shut Off Within 30 ft. or Within Line Of Site Oil"Furnace Shut Off at Entrance to Furnace Area Stoclaroom/Storage/Receiving/Shipping Room(2 hr.), 1 %2 doors > 10%> 1000 s . ft. yr` z4k\P� Y Hour Corridor Doors&Closers Firewalls/Fire Separation,2 Hour, 3 Hour Complete/Fire ' \�o — Dampers/Fire Doors Ceiling Fire Stoppin , 3,000 s . ft.Wood Frame Attic Access 30"x 20"x 30"(h),Crawl Space Access 18"x 24" Smoke Vents Or Fan,if required Elevator Operation and Si a e/Shaft Sealed Handicapped Bathroom Grab Bars/Sinks/Toilets Handicapped Bath/Parking Lot Si na e Public Toilet Room Handica ed Accessible Handicapped Service Counters, 34 in., Checkout 36" Handicapped Ram /Handrails Continuous/12 in.Beyond Active Listening System and Signage Assembly Space Final Electrical Site Plan/Variance required Final Survey,New Structure/Flood Plain certification,if req. As-built Septic System Layout Required uired or On File Building Number or Tenant Address on Building or Drivewa Water Fountain or Cooler Building Access All Sides by 20' /Driveable Surface 20'wide Okay To Issue Temp. or Permanent C/O Okay To Issue C/C Last printed 6/3/2003 9:27 AMZ:\PamW\Building&Codes\Commercial Final Inspection Report.doc TM.. _-AUG-14-2003 11:56 THE WARNER COMPANY 84??3?0089 P.02 R ern300"ail rp atl lnt Ca or ors � ,� •.t., ,v�, ;•� �:�.�. � , • �• �d" �JV,w' y�j d�v,^rs;�"���5� {� y'<t!i�i,?�:5;'3? r' •�+ ���•' �r.�`:✓T���.��i�i• •1 ?S Lt' ; • °(" `>, d ! .Z'`p ?.d�' jj. � �T• 'emu.,; ::.h..� •t. `x• :+3?,� ',�,: �,:''•s�.:;Ejy�&�..y�{.•".i^�,°•f'`, c� ,,�i` �# � f f ,3£' A' s: .� 1 ��r ` '�.R!%;� < �,'rc, '•r�.o� t ?Er^< .>...$�ti• 4',s 1. •', ., 7�f.�} i�•,.' �i�X.i. .;, �y, ;. > •7.pd;�: .tit r•.-, ,, '3rS�,S,y.1�"f'�s (�•sY�Z �r..�j/. yy i7��,y� �w., � '•• •A'i.Z`,d v - ;95 f, }� a•:S-=-y =�i t .jf,h- ki � ,S,'Y;/�iir�Y,. �Y f y:^2'.,Y• r 7't}"tT.Mf.}r,��'`r ��.,.r�b/•�„yST:.f'+.+i�°.tl- ..�..�'+.'N'+rif.,.+lS' n:;::i:.yJ ,tb tr�'!'�. +� cr•3c'�lr�f '�'��''a<•dc"{'t.r �•SS.• S r:9.Y'+.;!;f�'+. �1 � !�F���K�f'�t�',f:�• !� w r} kb:1'i'..>6r�,v>•`.n• i�.f«; �..G': �+Y•' re 'tifu4hY�'.��s7-:�iSF� r�i�i'•,iR•.f.�Y<. .�'i>. n ,'� �jy„yii gO-sax 657 Oak Grave Miriette,OH 45750 Prone(740}374-6400 Fax (740)373.5977 October 4. 2001 �JF [ � IOR n OF R FIG TI The RJF wailcovering items listed in the Warne Classic Texture lV�se�a formulated op d�9 and re onions, and techniques similar to �< produced using ingredients, P P Class material which was tested according to ASTM E-84 re+tnfvct d Fire =nt beard. Ciassificabon when applied with RJF A 848B adhesive tto inorganic A Sincerely yours, RJF INTERNATIONAL CONFIRMATION Mark A. Mackey Wailcovering Technologist weot ROE=zo f= loovto/ Framing/ Firestopping Inspection Report 9 —/o e . Office No. (518)761-8256 Date Inspection request received: Queensbury Building&Code Enforcement Arrive:- ,Q am/ Depart: am/pm 742 Bay Road,Queensbury,NY 1.2804 Inspector's Initials: NAME: PERMIT#: LOCATION: INSPECT ON: Z 1� TYPE OF STRUCTURE: Y N N/A COMMENTS Framing Jack Studs/Headers Bracing/Bridging Joist hangers Jack Posts/Main Beams Exterior sheeting nailed properly 12"O.C. Headroom 6 ft. 8 in. Stairwells 3 6 in. or more Headroom 6 ft. 8 in. Notches/Holes/Bearing Walls Metal Strapping for Notches Top Plate 1 V2(w) 16 gauge(8) 16D nails each side Draft stopping 1,000 sq. ft.floor trusses, Anchor Bolts 6 ft.or less on center Ice and snow shield 24 inches from wall Fire se aton 1,2,3 hour ire waiv, 3,4 hour Firestopping Penetration sealed 16 inch insulation in cavity min. Garage Fire Separation House side V2 inch or 5/8 inch Type X Garage side 5/8 inch Type X Ceiling/wall Windows Habitable Space/Bedrooms 24 in. (H) 20 in. (W) 5.7 sf above/below grade 5.0 sf grade LASueHerningway\Building.Codes.Inspection.FORMSTrarning Firestopping Inspection Report.doc January 28,2003 Rough Plumbing / Insulation nsp Office No. (518)761-8256 Date Inspection reques eceived: Queensbury Building&Code Enforcement Arrive: ain,1 m a 742 Bay Road,Queensbury,NY 12804 Inspector's Initials: ' NAME: PERMIT#: LOCATION: INSPECT ON: TYPE OF STRUCTURE: V N N/A PVC: R 1,R-2,R-3,R-4 Drain Vents ` _� �� Cast Iron,Copper Drain/Vent Comm. Plumbing Vent/.Vents in Place Rough Plumbing/Nail Plates Head or Air Supply Test Drain and Vents 5 PSI or 10 ft. above highest Connection for 15 minutes Water Supply Piping Copper Co ercial o ,MC,Pex One &Two Family �ati on/Residential Check/Commercial Check \�� , Of - Proper Vent,Attic Vent Duct/Hot Water Piping insulation If required unheated spaces Combustion Air Supply for Furnace Duct Work Sealed Properly COMMENTS: �L:\SucHeminpvay\Building.Codes.InspectiomFORMS\Rough Plumbing Insulation Report.doc January 28,2003 Framh� /Firestopping Inspection Report Office No. (518)761-8256 Date Inspection request receive,d, Queensbury Building&Code Enforcement Arrive: a6i/bm D rt: 742 Bay Road, Queensbury,NY 12804 Inspector's Init—i s: NAME: PERMIT#: LOCATION: INSPECT ON: z 30-0� TYPE OF STRUCTURE: Y N 'N/A COMMENTS aming Jack Studs Headers Bracing Bridging Joist hangers Jack Posts/Main Beams Exterior sheeting nailed properly 12"O.C. Headroom 6 ft. 8 in. Stairwells 36 in.or more Headroom 6 ft. 8 in. Notches/Holes/Bearing Walls Metal Strapping for Notches Top Plate 1 Y2(w) 16 gauge(8) 16D nails each side Draft stopping 1,000 sq. ft,floor trusses Anchor Bolts 6 ft. or less on center Ice and snow shield 24 inches from wall Fire separation 1,2, 3 hour T wall.2,3,4 hour lFirestopping V/ Penetration sealed 16 inch insulation in cavity min. Garage Fire Separation House side V2 inch or 5/8 inch Type X Garage side 5/8 inch Type X Ceiling/wall Windows Habitable Space/Bedrooms 24 in.(H) 20 in. (W) 5.7'sf above/below grade 5.0 sf grade L:\SueHemingway\Building.Codes.Inspection.FORMS\FramingFirestopping Inspection Report,doc January 28,2003 Rough Plumbing Insulation Inspection Report Office No. (518)761-8256 Date Inspection reque re iv a--: N/ Queensbury Building&Code Enforcement Arrive:-a pm a m 742 Bay Road,Queensbury,NY 12804 Inspector's Initi NAME: PERMIT#: LOCATION: INSPECT ON: et) I TYPE OF STRUCTURE: V Y N N/A PVC: R-1,R-2,R-3,R-4 Drain Vents z Cast Iron,Copper Drain/Vent Comm. Plumbing Vent/Vents in Place At�>VV4\ u'gh Plumbing ail Plates � � Head or Air Supply Test Dfain and Vents 5 PSI or 10 ft. above highest Connection for 15 minutes Water Supply Piping Copper Commercial Copper, C PVC,Pex One&Two Family Insulation/Residential Check/Commercial Check _74 Proper Vent,Attic Vent Duct/HoVR2er-2jpmg insulation If required unheated spaces Combustion Air Supply for Furnace Duct Work Sealed Properly COTNMENTS: :L:\SueHemingway\Building.Codes.Inspection.FORMS\Rough Plumbing Insulation Report.doe January 28,2003 AA11) Foundation Inspection Report Office No. (518)761-8256 Date Inspection re r eiv Inspection e r cei Queensbury Building&Code Enforcement Arrive:, epart: M 3 s laitl 742 Bay Rd., Queensbury,NY 12804 Inspector's Initi P NAME: P #: % CT 0 LOCATION: �6 1-ZA SPELT ON: TYPE OF STRUCTURE: Comments Y N N/A Foot' s 9 Yers Monolithic Slab Reinforcement in Place The contractor is responsible for providing protection from freezing for 48 hours following the placement of the concrete. Materials for this purpose on site. Foundation/Wallpour Reinforcement in Place Foundation Dampproofing Foundation/Waterproofing Type of Darapproofing/Waterproofing Footing Drain Daylight or Sump. Footing Drain Stone: 1.2 inch width 6 inches above footing 6 mil of for wet areas under slab Backfill Approval Plumbing Under Slab PVC/Cast/Copper- oundation lnsulationAterio, Exterior R- Rough Grade 6 inch drop within 10 ft. -j L:\Suellemingway\Building.Codes.Inspection.FORMS\roundation Inspection Report.doe January 28,2003 Rough Plumbing / Insulation Inspection Report Office No. (518)761-8256 Date Inspection re u, rece' Queensbury Building&Code Enforcement Arrive: a e a p 742 Bay Road,Queensbury,NY 1 804 InspectorsInitial NAME: L PERMIT LOCATION: INSPECT ON: TYPE OF STRUCTURE: b Y N N/A PVC: R-1,R-2,R-3,R-4 Drain Vents pection.re u rec6 Inspector Cast Iron,Copper Drain Vent Comm. Plumbing Vent/Vents in Place � ummg : ail Plates Head or Air Supply Test Dfain and Vents 5 PSI or 10 ft. above highest Connection for 15 minutes Water Supply Piping Copper Commercial Copper,CPVC,Pex One&Two Family Insulation/Residential Check/Commercial Check kA Proper Vent,Attic Vent Duct/Hot Water Piping insulation If required unheated spaces Combustion Air Supply for Furnace Duct Work Sealed Properly COINMENTS: -L:\SueHemingway\Building.Codes.Inspectioii.FORMS\Rough Plumbing Insulation Report.doe January 28,2003 Septic Inspection Report Office No. (518)761-8256 Date Ins ction request r Queensbury Building&Code Enforcement Arrive: e 742 Bay Rd.,Queensbury,NY 12804 Inspector's InitiaTS71 NAME: IT NO.: 10 LOCATION: i &gqjk—'F1A- SPECT ON: St C>?7 RECHECK: Comments and/or diagram Soil Typ Loam Clay $Zat e r_DTe of 15 Water Waterline separation distance ft. Well separation distance ft. Other wells: ft, Absorption Field: Total length ft, Length of each trench c.% ft. Depth of trenches Size of Stone Seepage Pits: Number Size: Stone Size: Piping Size Type Building to tank Tank to Distribution Box Distribution Box to Field 1 Pit t Fly-- Opening Sealed: Y/NI Partial Location/Separations Foundation to tank Foundation to absorption Separation of Pits Conforms as per Plot Plan Y Location of System on Property: 1J I T L Front Rear Left Side Right Side � 4 Middle Front Middle Rear System Use Status: roved, E2artial Approved and needs to be re-inspected,please call the Building&Codes Office Dis8approved L:\SueHemingway\Building.Codes.inspection.FORMS\Septic Inspection Report.doc 3anuaIY28,2003 -Z_ Fcundation Inspection Report Office No. (5 18)761-825 6 Date Ins ection re st re ive Queensbury Building&Code Enforcement Arrive: 10 E) pa 742 Bay Rd., Queensbury, 1280 Inspector's Ini 'a V" NAME: PERMIT#: LOCATION: INSPECT ON: 3 TYPE OF STRUCTURE: x Comments Y N N/A Footings Piers Monolithic Slab Reinforcement in Place The contractor is responsible for providing protection from freezing for 48 hours following the placement of the concrete. Materials for this purpose on site. Foundation/Wallpour Reinforcement in Place Foundation Dampproofmg Foundation/Waterproofing Type of Dampproofing/Waterproofing Footing Drain Daylight or Sump Footing Drain Stone: 12 inch width 6 inches above footing 6 mil areas under slab -137a—qkfill Appro' al Plumbing Under Slab PVC/Cast/Copper Foundation Insulation Interior/Exterior R- IQ Rough Grade 6 inch drop within 10 ft. L:\SueHemingway\Building.Codes.Inspection.FORMS\Fouiidation Inspection ReporLdoc January 28,20D3 Foundation Inspection Report Office No. (518)761-8256 Date Ins iection request eived: - request a in Queensbury Building&Code Enforcement Arrive: —' ' a De art: 742 Bay Rd.,Queensbury,NY 12804 Inspector's Initials: NAME: PERMIT#: 03- 1' 4� LOCATION: INSPECT ON: TYPE OF STRUCTORI� Comments N N/A Vootings Piers Monolithic Slab Reinforcement in Place The contractor is responsible for providing protection from freezing for 48 hours following the placement of the concrete. Materials for this purpose on site. Foundation/Wallpour Reinforcement in Place Foundation'Dampproofing Foundation/Waterproofing Type of Dampproofing/Waterproofing Footing Drain Daylight or Sump Footing Drain Stone-, 1.2 inch width 6 inches above footing 6 mil of for wet areas under slab Backfill Approval Plumbing Under Slab PVC/Cast/Copper Foundation Insulation Interior/Exterior R- Rough Grade 6 inch drop within 10 ft. L:\Suelleiydngway\Building.Codes.Inspection.FORMS\Foundation Inspection Report.doc January 28,2003 L. H. RUTLAND, JR. P.E. 27 MAIN STREET BALLSTON LAKE, NY 12019 TELE.(518)399-6560 FAX (518)399-0327 MOBILE (518) 527-6383 PROJECT: 44,06 DATE: le 11q1'02PAGE: 7 ' . r r AZ G - f t6 t;. r 2 Gz a t •� � F c A."ov :9^/ � a } + Project Job Ref. STEWART'S L.H.RUTLAND,JR. P.E. Section Sheet nolrev. 27 MAIN STREET OVERALL STRUCTURE 1 BALLSTON LAKE Calc.by Date IChck!dby Date App'd by Date NY 12019 LHR 08/19/2003 tBC 2()00 Seismic Eorces:; SITE PARAMETERS Site Class Site—Class="D" The maximum considered(mapped)spectral acceleration (Sect 1615.1) - - Y at short periods %Ss=Q,34GYtSCtJ+ at Isec period S, Site coefficient for short periods(Ss) F.=,1.528 Table 1615.1.2(1) for 1sec period(Si) Fv=2.400 Table 1615.1.2(1) DESIGN SPECTRAL RESPONSE ACCELERATION The adjusted maximum considered earthquake spectral response acceleration for short period— Sms=Fa x Ss=0.52 (Eq.1e- 16) for lsec period SM, =Fv x S, =0.24 (Eq.16-17) The design spectral response acceleration(Sect 1615.1.3) at short period SDs=2/3 x SMs=0.35 (Eq.16-18) at 1 sec period Sp, =2/3 x SM,=0.16 (Eq.16-19) SEISMIC DESIGN CATEGORY Seismic Use Group SUG="ll" Seismic Design Category based on short period response acceleration SDC SDs_"C" Seismic Design Category based on 1sec period response acceleration SDC So, _"C" Seismic Design Category SDC="C" FUNDAMENTAL PERIOD The height above the base to the highest level of the building hn=10.00 ft Building period coefficient CT=0.020 Coefficient for upper limit on calculated period, Cu(Table 1617.4.2) Cu=1.480 The approximate fundamental period, T. T.=CT x(h„)3'4=0.112 sec (Eq,1649) The fundamental period,T(Sect 1617.4.2) T=min(Te,CuxTe)=0.112 sec SEISMIC RESPONSE COEFFICIENT The response modification factor(Table 1617.6) R=2.0 The occupancy importance factor(Table 1604.5) IE =1.000 project Job Ref. F STEWARTS L.H.RUTLAND,JR. P.E. Section Sheetnolrev. 27 MAIN STREET OVERALL STRUCTURE 2 BALLSTON LAKE Cate.by Date CheWd by Date Aprd by Date NY 12019 LHR 08/19/2003 Seismic response coefficient Calculated, Cs�c C$-Wc=SDs/PIE)=0.173 (Eq.16-35) Maximum, CU. CL =Spt/(R x T/IE)=0.711 (4q.16-36) Minimum, Gs„fil,_f Cg,n�,1=0.044 x SD XIE=0.015 (Eq.16-37) Cs.dr,z CS„In z=.0.5 x S,,/(R/IE)=0.025 (Eq.1e_36) 0.02 The seismic response coefficient,Ce C.=0.1173 SEISMIC BASE SHEAR PER SECTION 1617.4 The effective seismic weight of the structure W=265.0 kip The seismic response coefficient(Sect. 1617.4.1.1) Ca=0.173 The seismic base shear,V V=CS x W=44.16 kip (Eq.16-3a) rNE $1 - +, sixuus situ u4:1u kA.L leivu SEISMIC REVIEW SUMMARY PROJECT: LOCATION: ZIP CODE: REM .-Value BCNYS BCNYS Code Section Page No. Slte,Class , ~� Table 1615.1.1 317 (default to site class D) Section 1615.1.1 316 S. (shortper14 Figure 1615(1) 318 S, (i secondperiooq 110 Flgure 1615(2) 319 •.: F.(sife coetllclent: 28 Table 1615.1.2(1) 320 Fr, (slfe coefficlerrt e } 2.Gca Table 1618.1 �2(2) 320 ,.. SR, (short period a4osted) . 0,52 Equation I6-16 317 Smt (i sec period adjusted} 'i :2 4 Equation 16-17 317 SO4 (short period) 0.35 Equation 16-18 320 sec period) Equation 16-19 320 - Seismic Use Group Table 1604.5 287 Seismic Design Category Table 1616.0) 324 (short period) , Seismic Design Category Table 1616.3(2) 324 (i sec.period) SEISMIC DESIGN CATEGORY This category determines the (most severe of above two) design anaiysis.and•whether MEP systems must be braced. - Analysis Procedure'Used 14p17`S Section 1516.6, 1 .326 Building Components Subject To NO SrtcrGl,l Section 1621 $45 Seis'mlc Design Requirements: Architectural 'tomjArp Section 1621.1.1 & 345 Mechanical Section 1621.1.6 347 Plumbing ditto 347 Electrical ditto 347 JAM Page 10 of 10 . y 4 Project Job Ref. STEWART'S QtJEENSBURY L.H.RUTLAND,JR. P.E. section Sheetnolrev. 21 MAIN STREET WALL 1 BALLSTON LAKE Calc.by Date Chck'd by Date App'd by Date NY 12019 LHR 08/12/2003 {tVIND�LO (ASCE CLASSIFICATION SUMMARY Structure is Building Wind force resisting element is part of or Main Wind Force Resisting System Structure is Enclosed Structure is Low Rise PROCEDURE Basic wind speed(Sect. 6.5.4) V=90.0 mph From (ASCE7-98)Categories Buildings and Other Structures Building category Table 1-1 Category=1 From ASCE (7-98)Table 6-1 Importance factor Table 6-1 1 =1.00 it � t Exposure category(Sect.6.5.6) Exposure="B" O From ASCE (7-98)Table 6-6 a Wind directionality factor Kd=0.$5 rl 37#0 �'�►V. Topographic Factor, Kzt Kzr=1.00 Design procedure-Analytical procedure(Method2) VELOCITY PRESSURE AT MEAN ROOF HEIGHT From ASCE (7-98)Table 6-5 Mean roof height, h h=10.00 ft Velocity Pressure Exposure Coefficient at mean roof height h, Kh K;,=0.700 Velocity pressure at mean roof height h, qh qh=0.00256 x Kh x Ka x Kd x V2 x I =12.34 psf DESIGN WIND PRESSURE FOR MWFRS OF LOW-RISE BUILDINGS(ALTERNATIVE PROCEDURE CASE W Velocity pressure at mean roof height h, qn qh=12.34 psf Roof angle 0 0=0.0 deg External and internal pressure coefficients. From ASCE(7-98) Figure 6-4 Case B From ASCE (7-98)Table 6-7 Positive Internal Pressure Coefficient, (GCP;-P.) GCP;_po,=0.18 Project Job Ref. STEWART'S QUEENSBURY L.H.RUTLAND,JR. P.E. Section Sheetnolrev. 27 MAIN STREET WALL 2 BALLSTON LAKE Catc.by Date Chclfd by Date App'd by Date NY 12019 LHR p811=003 Negative Internal Pressure Coefficient, (GCpL„eg) GCpLneg=-0.18 Building Surface 1 pi S1=ghX((GCpf 1)-(GCpi_po.))=-7.77 psf pz s1=ghX((GCpr,)-(GCpi peg))=-3.33 psf Building Surface 2 pi_s2=ghx((GCpr Z)-(GCpi_pos))=-10.73 psf p2_s2=ghx((GCpt z)-(GCpLneg))=-6.29'psf Building Surface 3 pi-s3=ghx((GCpf 3)-(GCptpw))'=-6.79 psf p2-S3=ghx((GCpt 3)-(GCpLneg))=-2.34 psf ' Buildina Surface 4 p1_s4=ghx((GCpr a)-f GCpl_p,,))_-7.77 psf pr_S4=ghx((GCpf 4)-.(GCpLneg)),=•-3.33 psf Building Surface 5 pi_s5=ghx((GCpf 5)-(GCpj_j.))=2.71 psf p2 S5=ghX((GCpr 5)-(GCpLneg))=7.16 psf Building Surface 6 p1 s5=ghx((GCpr e)-(GCpi_p.))=-5.80 psf p2 sr,=ghx((GCpf s)-(GCpLneg))=-1.36 psf Building Surface 1 E pi_S1E=ghX((GCpr 1E)-(GCpi_pos))_4.14 psf pz S1E=ghX((GCpt 1E)-(GCpLneg))_-3.70 psf Building Surface 2E p1_S2E=ghx((GCpr 2E)-(GCpi_pos))=-15.42 psf p2-s2E=ghx((GCpr 2E)-(GCpLneg))=-10.98 psf Buildina Surface 3E p1_53E=ghX((GCpf 3E)-(GCpipos))=-8.76 psf p2_s3E=ghx((GCpf 3E)-(GCpt_neg))=-4.32 psf Building Surface 4E pt_S4E=ghX((GCpf aE)-(GCpt_pos))_-8.14 psf p2_s4E=ghx((GCpr aE)=(GCpLneg))_-3.70 psf Building Surface 5E Project ~1 Job Ref. } STEWARTS QUEENSBURY L.H.RUTLAND,JR. P.E. Section Sheet noJrev. 27 MAIN STREET WALL 3 BALLSTON LAKE Catc.by Date ChcKd by Date ApFM by Date NY 12019 LHR 08/12/2003 pl S$E=ghx((GCp}AE)^(Gtpi-po,))=6.31 psf p2 s5E=ghx((GCpf 5E)-(GCp{_neg))=9.75 psf Buildina Surface 6E pt s6E=ghx((GCpr 6E)-(GCpi-p.))=-7.53 psf p2_s6E=ghx((GCpt 6E)-(GCpL ne9))=-3.08 psf r-I Project Job Ref. STEWART'S QUEENSBURY L.H.RUTLAND,JR. P.E. Section Sheet noJrev. 27 MAIN STREET WALL 1 BALLSTON LAKE Calc.by Date Chck'd by Date App'd by Date. NY 12019 LHR 08/12/2003 WIND LL•)AIJ(,ASCE 7-98� CLASSIFICATION SUMMARY Structure is Building Wind force resisting element is part of or Main Wind-Force_ Resisting System Structure is Enclosed Structure is Low Rise PROCEDURE Basic wind speed(Sect.6.5.4) , V=90.0 mph From (ASCE7-98) Categories Buildings and Other Structures Building category Table 1-1 Category=1 From ASCE(7-98)Table 6-1 Qq ��sreru Importance factor Table 6-1 I =.1.00 Exposure category(Sect. 6.5.6) Exposure="B" G� � Nil'� From ASCE(7-98)Table 6-6 c ` x Wind directionality factor Kd=0.85 �tr Topographic Factor, KZt Kzt=1.00 3MS �FTYE 3t�'�► Design procedure-Analytical procedure(Method2) VELOCITY PRESSURE AT MEAN ROOF HEIGHT From ASCE(7-98)Table 6-5 Mean roof height, h h=10.00 ft Velocity Pressure Exposure Coefficient at mean roof height h, Kh Kh=0.700 Velocity pressure at mean roof height h, qh qh=0.06256 x Kh x Kn x Kd x;V2 x 1=12.34.psf DESIGN WIND PRESSURE FOR MWFRS OF LOW-RISE BUILDINGS(ALTERNATIVE PROCEDURE CASE Al Velocity pressure at-mean roof height h, qh qh=12.34 psf Roof angle 0 0=0.0 deg External and internal pressure coefficients. From ASCE(7-98) Figure 6-4 Case A From ASCE (7-98)Table 6-7 &i load Rse CASE—'0 Positive Internal Pressure Coefficient, (GCp;_p,,.) GCpl_p..=0.18 Project Job Ref. STEWART'S QUEENSBURY LARLITLAND, JR. P.E. Section Sheet noJrev. 27 MAIN STREET WALL 2 BALLSTON LAKE Ca1c.by Chcfed by Date by Date NY 12019 LHR 1!�;003 Negative Internal Pressure Coefficient, (GCpLneg) GCpLneg=-O.l 8 Building Surface I pi-si=qhX((GCg_1)-(GCp ))=2.71 psf pz_si=qhx((GCpL,)-(GCpLneg))=7.16 psf Building Surface 2 pi-m=qhx((GCpt_2)-(GCpLp.))=-10.73 psf pzx=qhx((Gr-pL2)-(GCpi-neg))=-6.29 psf Building Surface 3 pi_;s3=qhX((GCpf_3)-(GCpi_p.))=-6.79 psf P2.S3=qhX((GCpf_.3)-(GCpL,,g))=-2.34 psf Buildina Surface 4 p1-s4=qhX1(GCpL4)-((3Cpi_p.))=-5.80 psf pz_s4=qhx((GCpf_4)-(GCpLneq))=-1.36 psf Buildina Surface 1E Pl-SIE=qhX((GCpLlE)-(GCpij,,,))=5.31 psf P2LSIE=qhx((GCpf_1E)-(GCpL.eg))=9.75 psf Building Surface 2E p1-s2E=qhX((GCpL2E)-(GCp,_p.$))=-15.42 psf PZXE=qhX((GCpL2E)-(GCpi-neg))=-10-98 PSf Building Surface 3E pi_�mE=qhX((GCpt_3E)-(GCpijm))=-8.76 psf P2_WE=qhX((GCpUE)-(GCpLneg))=-4.32 psf Building Surface 4E p1-S4E=qhx((GCpf_4E)-(GCpi_p,,))=-7.53 psf PZ.�S4E=qhx((GCpL4E)-(GCpi_neg))=-3.08 psf Permit Number Envelope Compliance Certificate Checked By/Date New York State Energy Conservation Construction Code COMcheck-EZ Software Version 2.4 Release 2b Data filename:Untitled Section 1: Project Information Project Name: STEW T'SJJENTAL Designer/Contractor: Telephone: Document Author: Telephone: Date: Section 2: General Information Building Location(for weather data): Saratoga,New York Climate Zone: 14a Heating Degree Days(base 65 degrees F): 7244 Cooling Degree Days(base 65 degrees F): 458 Activi1y Type(s) Floor Area Retail Sales,Wholesale Showroom 1960 Project Description(check one): —New Construction —Addition —Alteration Unconditioned Shell(File Affidavit) Section 3: Requirements Checklist Bldg. Dept. Use I Air Leakagb,Component Certification,and Vapor Retarder Requirements I 1 1. All joints and penetrations are caulked,gasketed,weather-stripped,or otherwise sealed. 2. Windows,doors, and skylights certified as meeting leakage requirements. 3. Component R-values&U-factors labeled as certified. 4. Fireplaces installed with tight fitting non-combustible fireplace doors. 5. Dampers integral to the building envelope are equipped with motorized dampers. 6. Cargo doors and loading dock doors are weather sealed. 7. Recessed lighting fixtures are sealed or gasketed. 8. Vapor retarder installed. M Climate-Specific Requirements Gross Cavity Cont. Proposed Budget Component Name/Description Area R-Value R-Value U-Factor U-Factor Roof 1:All-Wood Joist/Rafter/Truss 1960 38.0 0.0 0.028 0.053 Exterior Wail 1:Wood Frame,Any Spacing 1400 21.0 0.0 0.062 0.076 Window 1:Metal Frame,Double Pane Clear,SHGC 0.70,PF 0.60 78 --- --- 0.600 0.532 Door 1: Glass,Clear, SHGC 0,70,PF 0.60 33 --- --- 0.600 0.532 Interior Wall 1:Wood Frame,Any Spacing 400 0.0 0.0 0.322 0.123 Floor 1:Heated Slab-On-Grade,Vertical 4 ft. 140 --- 10.0 -- --- (a)Budget U-factors are used for software baseline calculations ONLY,and are not code requirements. Envelope PASSES: Design 7%better than code Section 4: Compliance Statement The proposed envelope design represented in this document is consistent with the building plans,specifications and other calculations submitted with this permit application. The proposed envelope system has been designed to meet the New York State Energy Conservation Construction Code requirements in COMcheck-EZ Version 2.4 Release 2b and to comply with the mandatory requirements in the Requirements Checklist. When a Registered Design Professional has stamped and siguadt4is page,they are attesting that to the best of his/her knowledge,belief,and professional judgment,such p �a ' s are in compliance with this Code. / M Principal Envelope Designer-Name r ; COD r Date 37i18�' �b i Permit Number Lighting and Power Compliance Certificate Checked By/Date New York State Energy Conservation Construction Code COMcheck-EZ Software Version 2.4 Release 2b Data filename:Untitled Section 1: Project Information Project Name: STEWART'S RENTAL Designer/Contractor: Telephone: Document Author: Telephone: Date: 4 '0 3 Section 2: General Information Building Use Description by: Activity Type Activity Type(s) Floor Area Retail Sales,Wholesale Showroom 1960 Project Description(check one): XNew Construction _Addition —Alteration Unconditioned Shell(File Affidavit) Section 3: Requirements Checklist Bldg. 1 Dept. j Use [ ] 1 Interior Lighting 1. Total actual watts must be less than or equal to total allowed watts Allowed Watts Actual Watts Complies(Y/N) 3 4116 2016 YES --. Exterior Lighting [ ] ( 2. Type(s)of exterior lighting sources: _Fluorescent _Metal Halide High-Pr. Sodium Exceptions: Specialized signal,directional,and marker lighting;lighting highlighting exterior features of j historic buildings;advertising signage;safety or security lighting;low-voltage landscape lighting. Controls,Switching,and Wiring [ ] j 3. Master switch at entry to hotel/motel guest zoom. [ ] j 4. Individual dwelling units separately metered. [ ] 5. Minimum of two switches,dimmer,or occupancy sensor in each space. { Exceptions: 1 Only one luminaire in space; Security lighting,24 hour lighting; The area is a corridor,storage,restroom,retail sales area or lobby. [ ] ( 6. Automatic lighting shutoff control in spaces greater than 250 sq.ft in buildings larger than 5,000 sq.ft. [ ] 7. Photocell/astronomical time switch on exterior lights. Exceptions: Areas requiring lighting during daylight hours [ ] 8. Tandem wired one-lamp and three-lamp ballasted luminaires. t Exceptions: Electronic high-frequency ballasted luminaires not on same switch [ ] 9. Transformers meet minimum efficiencies listed in Table 805.6.1 or 805.6.2. Section 4: Compliance Statement The proposed lighting design represented in this document is consistent with the building plans,specifications and other calculations submitted with this permit application. The proposed lighting system has been designed to meet the New York State Energy Conservation Construction Code requirements in COMcheck-EZ Version 2.4 Release 2b and to comply with the mandatory requirements in the Requirements Checklist. When a Registered Design Professional has stamped and signed this page,they are attesting that to the best of his/her knowledge,belief, and professional jud ent,su lans or specifications are in compliance with this Code. Principal Lighting Designer-Name Sig Date r, Lighting Application Worksheet New York State Energy Conservation Construction Code COMcheck-EZ Software Version 2A Release 2b Section 1: Allowed Lighting Power Calculation A B C D Total Floor Allowed Allowed Area Watts Watts Area Category (ft2) (watts/ft2) (B x C) Retail Sales,Wholesale Showroom 1960 2.1 4116 Total Allowed Watts= 4116 Section 2: Actual Lighting Power Calculation A B C D E F Fixture Fixture Description/ Lamps/ #of Fixture ID Lamp Description/Wattage Per Lamp/Ballast Fixture Fixtures Watt. D x E 1 48 T10 42W/Electronic 4 12 168 2016 Total Actual Watts= 2016 Section 3: Compliance Calculation If the Total Allowed Watts minus the Total Actual Watts is greater than or equal to zero,the building complies. Total Allowed Watts= 4116 Total Actual Watts= 2016 Project Compliance= 2100 Lighting PASSES: Design 51%better than code Permit Number Mechanical Compliance Certificate Checked By/Date New York State Energy Conservation Construction Code COMcheck-EZ Software Version 2.4 Release 2b Data filename:Untitled Section 1: Project Information Project Name: STEWART'S RENTAL Designer/Contractor: Telephone: Document Author: Telephone: Date: Section 2: General Information Building Location(for weather data): Saratoga,New York Climate Zone: . 14a Heating Degree Days(base 65 degrees F): 7244 Cooling Degree Days(base 65 degrees F): 458 Project Description(check one): _New Construction —Addition _Alteration —Unconditioned Shell(File Affidavit) Section 3: Mechanical Systems List uanti System Type&Description 1 HVAC System 1: Heating: Other,Gas,Heating Capacity Unknown/Cooling:Other, Capacity<65 kBtu/h, Evaporatively Cooled Condenser/Single Zone Section 4: Requirements Checklist Bldg. [ Dept. Use ( - [ Requirements Specific To:HVAC System 1 [ Generic Requirements: Must be met by all systems to which the requirement is applicable [ ] ( 1. Load calculations per 1997 ASHRAE Fundamentals [ ] ( 2. Plant equipment and system capacity no greater than needed to meet loads -Exception: Standby equipment automatically off when primary system is operating f -Exception:Multiple units controlled to sequence operation as a function of load [ ] ( 3. Minimum one temperature control device per system [ ] j 4. Minimum one humidity control device per installed humidification/dehumidification system [ ] [ 5. Thermostatic controls has 5 deg,F deadband [ -Exception:Thermostats requiring manual changeover between heating and cooling [ ] f 6. Automatic Controls: Setback to 55 deg.F(heat)and 85 deg.F(cool);7-day clock, [ 2-hour occupant override, 10-hour backup -Exception: Continuously operating zones [ -Exception:2 kW demand or less,submit calculations [ ] ( 7. Automatic shut-off dampers on exhaust systems and supply systems with airflow>3,000 cfm [ ] ( 8. Outside-air source for ventilation;system capable of reducing OSA to required minimum l 1 a [ ] 9. R-5 supply and return air duct insulation in unconditioned spaces R-8 supply and return air duct insulation outside the building R-8 insulation between ducts and the building exterior when ducts are part of a building assembly E -Exception:Ducts located within equipment -Exception:Ducts with interior and exterior temperature difference not exceeding 15 deg.F. [ ] 10. Ducts sealed-longitudinal seams on rigid ducts;transverse seams on all ducts; UL 181A or 181B tapes and mastics [ ] 11. Mechanical fasteners and sealants used to connect ducts and air distribution equipment [ ] 12. Operation and maintenance manual provided to building owner [ ] 13. Balancing devices provided in accordance with 603.15 of Mechanical Code for New York State [ ] 14. Stair and elevator shaft vents are equipped with motorized dampers [ ] ( 15. Exhaust air heat recovery included for systems 5,000 cfrn or greater with more than 70%outside air fraction or specifically exempted [ ] 16. Kitchen hoods>5,000 cfm provided with 50%makeup air that is uncooled and heated to no more than 60 deg.F unless specifically exempted [ ] E 17. Buildings with fume hood systems must have variable air volume hood design, exhaust heat recovery,or seprate makeup air supply meeting the following: J a)75%make up air quantity,and/or b)within 2°F of room temperature and/or c)no humidification d)no simultaneous heating and cooling Section 5: Compliance Statement The proposed mechanical design represented in this document is consistent with the building plans,specifications and other calculations submitted with this permit application. The proposed mechanical systems have been designed to meet the New York State Energy Conservation Construction Code requirements in COMcheck-EZ Version 2.4 Release 2b and to comply with the mandatory requirements in the Requirements Checklist. The design professional shall provide to the code enforcement official a written certif cation that the required HVAC tests,system balancing,etc.,have been performed and the system is operating as designed. The design professional shall retain copies of the test reports to be provided to the code enforcement official,if requested.When a Registered Design Professional has stamped and signed this page,they are attesting that to the best of his/her knowledge,belief, and professional judgment,such plans or specifica ' are in compliance with this Code. Principal Mechanical Designer-Name ig re Da e b Mechanical Requirements Description New York State Energy Conservation Construction Code COMcheck-EZ Software Version 2.4 Release 2b Data filename:Untitled The following list provides more detailed description of the requirements in Section 4 of the Mechancal Compliance Certificate. Requirements Specific To:HVAC System 1 Generic Requirements: Must be met by all systems to which the requirement is applicable 1. Design heating and cooling loads for the building must be determined using procedures equivalent to those in Chapters 27 and 28 of the ASHRAE Handbook of Fundamentals or an approved equivalent calculation procedure. 2. All equipment and systems must be sized to be no greater than needed to meet calculated loads. A single piece of equipment providing both heating and cooling must satisfy this provision for one function with the capacity for the other function as small as possible,within available equipment options. -Exception: The equipment and/or system capacity may be greater than calculated loads for standby purposes. Standby equipment must be automatically controlled to be off when the primary equipment and/or system is operating. -Exception: Multiple units of the same equipment type whose combined capacities exceed the calculated load are allowed if they are provided with controls to sequence operation of the units as the load increases or decreases: 3: Each heating or cooling system serving a single zone must have its own temperature control device. 4. Each humidification system must have its own humidity control device. 5. Thermostats controlling both heating and cooling must be capable of maintanung a 5 degree F deadband(a range of temperature where no heating or cooling is provided). -Exception: Deadband capability is not required if the thermostat does not have automatic changeover capability between heating and cooling, 6. The system or zone control must be a programmable thermostat or other automatic control meeting the following criteria:a) capable of setting back temperature to 55 degree F during heating and setting up to 85 degree F during coolingb) capable of automatically setting back or shutting down systems during unoccupied hours using 7 different day schedulesc) have an accessible 2-hour occupant overrided) have a battery back-up capable of maintaining programmed settings for at least 10 hours without power. -Exception:A setback or shutoff control is not required on thermostats that control systems serving areas that operate continuously. r -Exception: A setback or shutoff control is not required on systems with total energy demand of 2 kW(6,826 Btu/h)or less. 7. Outdoor-air supply systems with design airflow rates>3,000 cfm of outdoor air and all exhaust systems must have dampers that are automatically closed while the equipment is not operating. 8. The system must supply outside ventilation air as required by Chapter 4 of the Mechanical Code for New York State.if the ventilation system is designed to supply outdoor-air quantities exceeding minimum required levels,the system must be capable of reducing outdoor-air flow to the minimum required levels. 9. Air ducts must be insulated to the following levels:a) Supply and return air ducts for conditioned air located in unconditioned spaces(spaces neither heated nor cooled)must be insulated with a minimum of R-5.Unconditioned spaces include attics,crawl spaces,unheated basements,and unheated garages.b) Supply and return air ducts and plenums must be insulated to a minimum of R-8 when located outside the building.c) When ducts are located within exterior components(e.g.,floors or roofs),minimum R-8 insulation is required only between the duct and the building exterior. -Exception: Duct insulation is not required on-ducts located within equipment. =Exception: Duct insulation is not required when the design temperature difference between the interior and exterior of the duct or plenum does not exceed 15 degree F. 10, All joints,longitudinal and transverse seams, and connections in ductwork must be securely sealed using weldments;mechanical fasteners with seals,gaskets,or mastics;mesh and mastic sealing systems;or tapes.Tapes and mastics must be listed and labeled in accordance with UL 181A or UL I81B. 11. Mechanical fasteners and seals,mastics, or gaskets must be used when connecting ducts to fans and other air distribution equipment,including multiple-zone terminal units. 12. Operation and maintenance documentation must be provided to the owner that includes at least the following information:a) equipment capacity(input and output)and required maintenance actionsb) equipment operation and maintenance manualsc) HVAC system control maintenance and calibration information, including wiring diagrams,schematics,and control sequence descriptions; desired or field-determined set points must be permanently recorded on control drawings,at control devices, or,for digital control systems,in programming commented) complete narrative of how each system is intended to operate. 13. Each supply air outlet or diffuser and each zone terminal device(such as VAV or mixing box)must have its own balancing device.Acceptable balancing devices include adjustable dampers located within the ductwork,terminal devices,and supply air diffusers. 14, Stair and elevator shaft vents must be equipped with motorized dampers capable of being automatically closed during normal building operation and interlocked to open as required by fire and smoke detection systems. All gravity outdoor air supply and exhaust hoods,vents,and ventilators must be equipped with motorized dampers that will automatically shut when the spaces served are not in use, Exceptions: -Gravity(non-motorized)dampers are acceptable in buildings less than three stories in height above grade. -Ventilation systems serving unconditioned spaces. 15. Individual fan systems with a design supply air capacity of 5000 cfm or greater and minimum outside air supply of 70%or greater of the supply air capacity must have an energy recovery system with at least a 50%effectiveness. Exceptions: -Systems serving spaces that are not cooled and heated to<60'F. -Commercial kitchen hoods(grease)classified as Type 1 by NFPA 96 -Systems exhausting toxic,flammable,paint,or corrosive fumes or dust If an air economizer is also required,heat recovery must be bypassed or controlled to permit air economizer operation. 16. Individual kitchen exhaust hoods larger than 5000 cfm must be provided with make-up air sized for at least 50%,of exhaust air volume that is uncooled and either unheated or heated to no more than 60°F Exceptions: -Where hoods are used to exhaust ventilation air that would otherwise exfiltrate or be exhausted by other fan systems. -Certified grease extractor hoods that require a face velocity no>60 fpm. 17. Buildings with fume hood systems having a total exhaust rate>15,000 cfm must either have variable air volume hood design;exhaust air heat recovery, or separate make up air supply. I Project Name: BP# 03:Ya Address: � �C t - - a u1v 7 2003 Building Permit Submission Checklist BUILQIN't�'�_�,.':91 'Dwelling Conu emial Projects, All items below must be checked either yes,no or not applicable prior to submission of any building /pjemit to the Town of QueensburyBuilding Department. If any of the below items are lacking,the permit not be accepted until such time as the application is deemed complete for submission. Building Permit Application Completed... ... ... ... Dyes ❑ ❑ Energy Form or tlieckMate Energy Code Compliance Fors Complete... ❑yes ❑n/a �f tG (submit 2 copies) 3. Energy Code Inspector's Report from Checkmate Program......... ... ... ❑'yes [:]no ❑n/a (submit 2 copies) PP 4. Septic a lication completelyfilled out{if p `l, e`. ... . eyes ❑no Qn./a 5. Electrical Inspection Form...... ... ...... ... ... ... ... ... ... . . ..... ... ..... ❑yes ❑no ❑n/a 6. Two(2)sets of plans showing the following: ... ...... ... ... ...... .............. ... [-]yes no ❑n/a 6a. Floor plan(s).... ... ......... ......... ... ... ... ... ... .I. ... ......... ...... Yes Flno n/a 6b. Foundation plan... ...... ... ... ... ... ... ... ... ... ... ... ...... ... ......... ..❑yes Ono. ❑n/a 6c. Cross section(s)... ...... . ... ... ... ... ... ...... ... ... ...... ... ... ... ... ❑yes Ono, ❑n/a- 6d. Elevations ... ... ... Elyes Ono ❑ 6e. Design loads including floor,snow load,and wind load... ... ❑yes Ono ❑n/a 6f. Seismic design(required after Jan. 1,2003)... ... ... ......... ......... ❑yes nno Qn/a 6g. Plans signed by registered architect or engineer,signed... .....,. Oyes 1-1no ❑n/a and sealed by registered architect or engineer 61L Window and door schedule......... ... ... ... ....... ... ......... ... ... ❑yes [:]no ❑n/a 7. Two(2)site plans showing location of the structure to be built, ... ...... Dyes Ono ❑n/a location of well or water lines,location of septic system or sewer line with all setbacks and,separation distances shown,and all improvements to the property. 8, Solid Fuel Burning or Gas Appliance Form(if applicable)...... ......... . ❑yes 0 no a 9. DrivewayPermit...... ... ... .., Oyes a CJ Date: Staff Initial: L:\SueHemi qmy\Bdding.Pernut3FORMS\Generic C heckliat.doc Jan=728,2003 TOWN OF QUEENSBURY 742 Bay Road, Queensbury, NY 12804-5902 518-761-8201 August 12,2003 Brandon Myers Stewarts Shops P.O.Box 435 Saratoga Springs,NY 12866 Dear Brandon: The following items are still lacking on the plans in order for this Department to issue a building permit. 1. We need all the structural calculations for seismic,wind load and ground snow load shown on calculation sheets submitted to this office for review. 2. There are no descriptions of the interior finishes on the plans;on Sheet A-3 that Lcould find. We need to know the flame spread ratings of the materials that will be used. If you are using wallpaper,which is typical of your store,you must know the flame spread rating on the wallpaper as well as any paints or varnishes that are to be used- 3. The cut sheets you provided for the mechanical systems provide no information regarding fresh air supply to the space. Please provide the cubic feet per minute for these units, as per my original request,which stated that we needed the ventilation rates,according to the occupant load,shown in table in Section 403.3 of the Mechanical Code. 4. We need additional emergency lights on the wall adjacent to the existing Stewarts shop to provide adequate lighting in the entire space. Once these issues have been addressed,a building permit will be issued by the Town of Queensbury. If you have any questions,you can reach me at 761-8253. Thank you for your attention in this matter. Sincerely, TOWN OF QUEENSBURY David Ilatin, erector Building and Code Enforcement DH/mg "HOME OF NATURAL BEAUTY . . . A GOOD PLACE TO LIVE" SETTLED 1763 ca--.a TOWN OF QUEENSBURY 742 Bay Road, Queensbury, NY 12804-5902 518-761-8201 August 12,2003 Brandon Myers Stewarts Shops P.O.Box 435 Saratoga Springs,NY 12866 Dear Brandon: The following items are still lacking on the plans in order for this Department to issue a building permit. 1. We need all the structural calculations for seismic, wind load an , Ixown on calculation sheets submitted to this office for review. 2. There are no descriptions of the interior finishes on the plans,on Sheet A-3 that I,could find. We need to know the flame spread ratings of the materials that will be used. If you are using wallpaper,which is typical of your store,you must know the flame spread rating on the wallpaper as well as any paints or varnishes that are to be used. &'ems,,;, The cut sheets you provided for the mechanical systems provide no information regarding fresh air supply to the space. Please provide the cubic feet per minute for these units, as per my original request,which stated that we needed the ventilation rates,according to the occupant load,shown in table in Section 403.3 of the Mechanical Code. s We need additional emergency lights on the wall adjacent to the existing Stewarts shop to provide cluat�lig ttin he entire space. On ese iss Jr �" alres7d,a building permit will be issued by the Town of Queensbury. 7/ 4 If you ave any . can reach me at 761-8253. Thank you for your attention in this matter. Sincerely, TOWN OF QUEENSBURY David 1/tin, hector Building and Code Enforcement DH1mg "HOME OF NATURAL BEAUTY . . . A GOOD PLACE TO LIVE" SETTLED 1763 M�IIIIII caTOWN OF QUEENSSURY 742 Bay Road, Queensbury, NY 12804-5902 518-761-8201 July 2,2003 Brandon Myers Stewart's Shops P.O.Box 435 Saratoga Springs,NY 12866 Dear Brandon: The following items need to be addressed on the Stewart's plan so this Department can issue a building permit. za/We need to know the exact occupancy for this structure and an interior layout for that occupancy. We do not have an adequate site plan provided with the building permit to show the site layout for this proposed addition. Please provide two copies. The fire separation between tenant spaces must be two hour. A one hour fire separation is shown XToxnl,he plans.rear exit appears•to be used as a loading dock also. If the space does require two exits, this et must not be included as a part of the loading dock area. Therefore, an additional exit door ust be added or the loading dock portion of the plan be changed. Onow e need all the structural loadings shown on the plans for a ground snow load of 70 psf, a wind load of 90 miles per hour and seismic calculations. The engineer must provide calculations show that they have calculated the snow loads, wind loads and seismic calculations ox_this__ building. ong wit t-e seismic calculations, I ave attac ed a s eet w 'c must be filled out by th'e`engineer and submitted back to us showing the appropriate zone for the seismic requirement and then the engineer must also check the building code requirements of.Section 1621 to assure that any special requirements are met,or if there are no special requirements,that be stated on the ans. 6. ;e need to know the interior finishes for the space. ��„_ r '.,�.� r Once we have an adequate floor plan,we can determine the appropriate exit light and emergency light layouts. Please provide that floor plan showing additional exit lights and emergency lights as eeded. t` e need a handicapped bathroom blow up to show elevations of all fixtures and dimensi ' n r m S 9. e need to know where the service counter will be for the space if this is a mercantile space, so tha we can assure that there is a 34 inch area in height for the service counter. There needs to be a note on the plans that prior to installation of the fire and smoke detection system,a plan will be submitted to the Fire Marshal's office by the installer for approval. "HOME OF NATURAL BEAUTY . . . A GOOD PLACE TO LIVE" SETTLED 1763 AR lumbing above slab must be cast iron or copper according to the New York State Labor Law IIU f commercial buildings. Please change notes on plans. o 'here is no information regarding the mechanical ventilation for this s ease provide the tes v es, )ase type of system that will be used,the location of that system,and t �on rat d on the oc pancy from the Mechanical Code,Section 403.3. You must submit.a Com Check energy code paperwork, along with the inspector's checklist, to You mu st that this building is in compliance with the New York State Energy Conservation Code. The cross sections showing the insulation of the slab does not appear to meet the requirements of the Energy Code. Please check the Energy Code to assure compliance and change the details as needed. The Com Check paperwork must be stamped by the Engineer. Once the above items have been satisfactorily addressed, a building permit will be issued by this Department. Thank you for your attention in this matter. Sincerely, TOW/>OF:QUEENSBURY David Hatin,Director Building and Code Enforcement DH/mg 8tmaAt8 August 5, 2003 Town of Queensbury David Hatin,Director Building and Code Enforcement Re: West Glens Falls Stewart's Shop Site#374 Dear David, On July 2,2003 you provided our office with a list of comments that we needed to address so we could obtain a building permit. Below is a list of items that we have addressed: Xhe occupant will operate a liquor store. On our plans we have provided you with a --lertonceptual interior layout that he has submitted to the State Liquor Authority for approval. If this layout changes we will notify you with an updated interior layout. (Sheet A-2, Framing/Electrical Plan) We have provided you with a site plan showing the location of our proposed addition. (Sheet A-2) We changed the fire separation wall from one hour to two hours. (Sheet A-3,Detail 1) 0 We have provided all structural loading and seismic calculations on the plans. (Sheet A-2) The interior finish will be Type"X"Wallboard and then painted. (Sheet A-3) We have provided all requirements for a handicap accessibathroom. (Sheet A-4) We added a note stating that a plan must be submitted to the Fire Marshall prior to the installation of the fire and smoke detection system. (Sheet A-2,General Notes#2) r We changed all above slab plumbing to cast iron. (Sheet A-1,Plumbing Notes#8) Kz..e/ We have provided you with the cut-sheets regarding the mechanical ventilation for this project. (Sheet A-2,Framing/Electrical Plan) We revised the insulation of the slab. (Sheet A-3) We provided you with two sets of plans and two sets of ComCheck Energy Code paperwork stamped by the engineer We are looking to obtain a building permit as soon as possible. If you have any further questions or comments please give me a call at(518)581-1201 ext. 247. Sincerely, Paul Miller P.O. Box 435 Saratoga Springs, New York 12866 INSTALLATION INSTRUCTIONS WALL MOUNTED PACKAGE AIR CONDITIONERS MODES WA381 W WA484 W WA602 Bard Manufacturing Company Manual: 2100-398A Bryan, Ohio 43506 Supersedes: 2100-398 s!roc� rsra Since 1.914...Moving ahead just as planned. File: Volume III Tab 16 CLIMATE CONTROL St_7LUTtONS Date: 05-28-02 ©Copyright 2002 ~ - Contents � � � s � Getting Other Information and Publications I Start Up Important Installer Note ... ..................................... 14 � Wall Mount General Information High Pressure Switch .....-..................... 14 Heat Pump Wall Mount Model Nomenclature..........2 Three Phase Scroll Compressor Start Up ..............i4 � Shipping Damage.................................................... 5 Phase Monitor ....................................................... 14 General .--'—'—......-----....-...__.___.. 5 Condenser Fan Operation ----.........----'.. 14 Duct VVork.—..—.......~.^—.....,.�..—,,,,_. G Service Hints .......................................................... 14 FUb*ns .............. ..—.------........,____... O Sequence of Operation......:................................... 15 Fresh Air Intake ....................................................... G Compressor Control Moduie.---.....--...... 15 Condensate Drain.................................................... G Adjustments.._._.............—.—.-.........._ ..... YS � Pressure Service Ports.......................................... 15 Installation Instructions ' � ' ' Troubleshooting VVo|| Mounting Information............................ ..........7 Fan Blade Setting Dimensions .............................. 16 ~� Mounting the Unit .................................................... 7 Removal cf Fan Shroud......................................... 10 Wiring—Main Power.............................................. 12 Refrigerant Charge................................................ 1O Wiring—Low Voltage-Wiring ................................. 12 Pressure Table..................................................:.... 18 Optional Accessories...................................!�....... 1S � Figures Tables / Figure Unit Dimensions...................................... 3 ' Table Electric Heat Table.................................. 2 ` Figure Fresh Air Damper Assembly................... O Table Electrical Specifications ................. 4 and 5 Figure Mounting Instructions.—.............-.'.. 8 Table Thermostat Wire Size ........................... 12 Figure Electric Heat Clearance .......................... Q Table VVaU thermostat and Subbase Figure Wall Mounting Instructions.................... 1O Combinations........................................ 12 Figure Wall Mounting Instructions.................... 1O Table Fan Blade Dimensions.......................... 1G Figure Common Wall Mounting Installations.....11 Table Refrigerant --..........----.. 1D Figure 8 Unit 24y Terminal Board....................... 13 Table 7 Indoor Blower Performance .................. 16 Figure Fan B|oUa Setting ................................. 16- Table 7A Indoor Blower Performance .................. 17 Table Recommended Air Flow........................ 17 Table Maximum EXp Electric Heat Only........ 17 Tab|a8A MoxmumEXP Electric Heat Only........ 17 Table 10 Pressure Table....................................... 18 Table 11 Optional Accessories ............................ 19 � � . . � GETTING OTHER INFORMATION AND PUBLICATIONS These publications can help you install the air FOR MORE INFORMATION, CONTACT conditioner or heat pump.You can usually find these at THESE PUBLISHERS: your local library or purchase them directly from the publisher.Be sure to consult current edition of each standard. ACCA Air Conditioning Contractors of America 1712 New Hampshire Ave.N.W. Washington,DC 20009 National Electrical Code .......................ANSI/NFPA 70 Telephone: (202)483-9370 Fax: (202)234-4721 Standard for the Installation..............ANSUNFPA 90A V Air boning and ANSI American National Standards Institute Ventilatitingng Systems I I West Street, 13th Floor New York,NY 10036 Standard for Warm Air......................ANSLNFPA 90B Telephone: (212)642-4900 qa?"�`� Heating and Air Fax: (2I2)302-I286` Conditioning Systems ASHRAE American Society of Beating,Refrigeration Load Calculation for............................ACCA Manual 7 and Air Conditioning Engineers,Inc. Residential Winter and 1791 Tullie Circle,N.E. Summer Air Conditioning, Atlanta, GA 30329-2305 Telephone: (404)636-8400 Fax: (404.)32I-5478 Duct Design for Residential .............. ACCA Manual D Winter and Summer Air Conditioning and Equipment Selection NFPA National Fire Protection Association Batterymarch Park P.O.Box 9101 Quincy,MA 02269-9901 Telephone: (800)344-3555 Fax:(617) 984-7057 Manufactured under the following U.S. Patent numbers: 5,485,878;5,301,777;5,002,116;4,924,934; 4,875,520;4,825,936 Manual 2100-398 Page 1 WALL MOUNT GENERAL. INFORMATION HEAT PUMP WALL MOUNT MODEL NOMENCLATURE MODELNUMBE WA 42 3 — A 10 X N X X X A CONTROL MODULES CAPACITY (See Chart Below) CO 38 - 3 Ton IL OPTIONS 42 - 3112Ton REVISIONS X- Standard 48 - 4 Ton 1 - Phenolic Coated Evaporator 60 - 5 Ton COLOR OPTIONS P - Phenolic Coated Condenser X- Beige(Standard) 3 - Phenolic Coated Evaporator 1 - White and Condenser VOLTS&PHASE KIN 2 - Mesa Tan A-230/208/60/1 VENTILATION OPTIONS 4 - Buckeye Gray OUTLET OPTIONS B - 2301208160/3 X- Barometric Fresh Air Damper(Standard) 5 - Desert Brown X- Front(Standard) C- 460160/3 B - Blank-oft Plate 6 - Dark Bronze M- Motorized Fresh Air Damper V- Commercial Ventilator- Motorized with Exhaust FILTER OPTIONS E - Economizer(Internal)-Fully X- One Inch Throwaway(Standard) Modulating with Exhaust W- One Inch Washable R- Energy Recovery Ventilator- P-Two Inch Pleated Motorized with Exhaust NOTE:All vent options are without exhaust capability. May require separate field supplied barometric reliefin building. TABLE 1 ELECTRIC HEAT TABLE WA381 A WA381-B WA381-C WA423-A WA423-B WA423-C Models WA484 A WA484-B WA484-C WA491 A WA491-B WA491-C WAS02-A WA602-B WA602-C 230-1 208-1 230-3 208-3 460-3 KW A BTU A BTU A BTU A BTU A BTU 5 20.8 17050 18.1 12800 --- --- --- --- --- --- 6 --- --- --- --- 14.4 20500- 12.5 15360 7.2 20480 8 33.3 27280 28.8 20450 --- --= --- --- --- --- 9 --- --- --- --- 21.7 30600 18.7 23030 10.8 30700 10 41.6 34130 36.2 25600 --- --- --- --- --- --- 15 62.5 51200 A72.1 38400 36.2 51200 31.2 38400 17.3 47000 18 --- --- --- 43.3 61430 37.5 46100 --- --- 20 83.2' 68260 51200 --- -- Manual 2100-398 Page 2 FIGURE 1 ` UNITDIMENSIONS Width Depth Height Supply Return Model (W) (D) (H) A B C B E F G I J K L M N 0 P Q R S T WA38 WA42 WA48 42.075 22,432 84.875 9.88 29.88 15.88 29.88 43,88 19,10 31.66 30.00 32.68 26.94 34.69 32.43 3.37 42.88 23.88 10.00 1.44 16.00 1,88 WA49 WA60 D DOILT IN RAIN 1-1000 1.g15 E 9° PITCH 1 0 W 125012.125° ---`31815#— 1 ............._. - ELECTRIC HEAT A SIDE WALL SUPPLY AIR R MOUNTING OPENING HEATER ACCESS 2 0° BRACKETS S PANEL BUILT=IN L-- w cm BREAKER TOP RAIN f 31S 10 DISCONNECT ACCESS OPTIONAL SHIPPING LOCATfON S PANEL (LOCKADLE), ELECTRICAL E ELECTRICAL C H ENTRANCES RETURN AIR S — — — — OPENING ENTRANCES ' o 0 LOW VOLTAGE S ELECTRICAL CONDENSER ENTRANCE CONO, L G DUTlET FILTER ACCESS INLET P S r�IfS GOON T AIR � N GRAIN ' BOTTOM INSTALLATION',. BRACKET o ' FRONTVIEW. SIDEVIEW BACKVIEW • MIS•1262 00 1 TABLE 2 ELECTRICAL SPECIFICATIONS SINGLE CIRCUIT DUAL CIRCUIT ® (D Maximum Maximum No. External Field Minimum External Fuse Rated Field Minimum Fuse or Power Ground Circuit or Circuit Field Power Ground Volts& Power Circuit Circuit Wire Wire Ampacity Breaker Wire Size Wire Size Phase Circuits Ampacity Breaker Size Size Model CKT A CKT B CKT A CKT B CKT A CKT B CKT A CKT B WA381-ACC,AOZ 1 25 35 8 10 NIA N/A N/A NIA N/A N/A N/A WA A05 230/208-1 1 32 35 8 10 WA NIA N/A NIA N/A NIA N/A WA A08 1 47 50 8 10 WA WA NIA NIA WA NIA N/A N/A A10 1 58 60 6 10 WA NIA NIA NIA WA NIA N/A WA WA381-BOO,BOZ 1 20 30 1O 10 WA WA WA N1A WA N/A N/A WA B06 230/208-3 1 24 30 10 10 WA WA N/A NIA N/A NIA N/A WA B09 1 33 35 8 10 1 WA WA N/A N/A N/A WA NIA WA WA381-COO,COZ 1 11 15 14 14 1 WA WA N/A N/A N/A N/A NIA WA C06 460-3 1 13 15 14 14 WA WA NIA NIA WA NIA NIA WA C09 1 17 20 12 12 WA WA NIA WA NIA N/A NIA WA WA423-AOO,AOZ 1 35 50 8 10 NIA WA NIA NIA NIA WA N/A WA A05 1 35 50 8 10 NIA WA WA NIA WA NIA N/A WA A10 230/208-1 1 59 60 6 10 NIA NIA NIA NIA N/A WA N/A WA A15 1 or2 85 90 4 8 56 26 60 30 6 10 10 10 A20 —1 or2 110 110 2 6 56 52 1 60 60 6 6 10 14 WA423-BOO,BOZ 1 24 35, 8 10 NIA WA I N/A N/A WA N/A N%A N/A B09 230/208-3 1 34 35 8 10 N/A WA N/A NIA WA WA N/A NIA 815 1 52 50 6 10 N/A WA NIA N/A WA N/A N/A WA SIB i 60 60 6 10 N/A WA N/A WA N/A N/A N/A WA WA423-COO,COZ 1 13 15 14 14 N/A WA NIA N/A N/A NIA N/A NIA COS 460-3 2 17 20 12 12 N/A WA NIA WA WA N/A N/A WA C15 1 26 30 10 110 NIA WA WA WA WA WA N/A NIA WA484-A00,AOZ 1 36 50 8 10 N/A WA NIA NIA N/A WA NIA WA A05 1 36 50 8 10 NIA 'WA N/A ' N/A NIA WA N/A NIA A10 2301208-1 1 59 60 6 10 NIA NIA WA WA N/A NIA NIA N/A A15 1 or2 85 90 4 8 59 26 60 30 6 10 10 10 A20 1 or2 110 110 2 6 59 52 60 60 6 6. 10 10 WA484-BOO,BOZ 1 25 35 8 10 NIA WA N/A NIA WA NIA N/A WA B09 230/208-3 1 34 35 8 10 NIA WA NIA WA NIA WA NIA N/A B15 1 52 60 6 10 NIA WA N/A NIA NIA WA N/A WA B18 1 60 60 6 10 NIA WA NIA WA WA WA N/A WA WA484-COO,COZ 1 13 15 14 14 N/A NIA N/A NIA N/A N/A N/A WA C09 460-3 1 17 20 12 12 N/A WA N/A WA N/A WA N/A WA C15 1 26 30 10 10 NIA I NIA N/A WA N/A NIA NIA N/A WA491 AOO,AOZ 1 33 50 8 10 N/A NIA N/A N/A N/A WA N/A. NIA A05 230/208-1 1 33 50 8 10 N/A N/A NIA N/A N/A WA N/A WA A08 1 47 50 8 10 NIA WA N/A NtA N/A WA NIA WA A1O i 58 6o 6 10 N/A WA NIA NIA N/A WA N/A WA WA491-BOO,BOZ 1 27 40 8 10 WA NIA WA WA N/A WA N/A WA B06 230/208-3 1 27 40 8 10 N/A NIA N/A NIA N/A WA N/A NIA B09 1 33 40 8 10 NIA WA N/A NIA NIA WA N/A WA WA491-COO,COZ 1 13 15 14 14 N/A NIA NIA WA N/A WA N/A NIA C06 460-3 1 13 15 14 14 NIA WA WA NIA NIA WA NIA WA CIO 1 17 20 12 12 WA WA WA WA N/A WA N/A NIA TABLE CONTINUED ON PAGE 5 10 Maximum size of the time delay fuse or HACR type circuit breaker for protection of field wiring conductors. ` 0 Based on 75°C copper wire. Ali wiring must conform to NEC and all local codes. 30 These"Minimum Circuit Ampacity"values are to be used for sizing the field power conductors. Refer to the National Electric Code(latest revision),article 310 for power conductor sizing. CAUTION. When more than one field power conductor circuit is run through one conduit,the conductors must be derated. Pay special attention to note 8 of table 310 regarding Ampacity Adjustment Factors when more than 3 conductors are in a raceway. i Manual 2100-398 Page 4 TABLE CONTINUED FROM PAGE 4 SINGLE CIRCUIT DUAL CIRCUIT i © © Maximum Maximum Minimum External Fuse No. External Field Circuit or Circuit Field Power Ground Rated Field Minimum Fuse or Power Ground Ampacity Breaker Wire Size Wire Size Volts& Power Circuit Circuit Wire Wire Model Phase Circuits Ampacity Breaker Size Size GKTA CKTB CKTA CKTB CKTA CKTB CKTA CKTB WA602-AGO,AOZ . 1 44 60 8 1 o WA NIA N/A NIA WA N/A WA WA A05 1 44 60 8 10 NIA NIA NIA N/A NIA N/A WA WA A10 230/208-1 1 55 60 6 10 NIA N/A N/A N/A NIA N/A NIA NIA A15 1or2 85 90 4 8 59 26 60 30 6 10 10 10 A20 1 or 110 110 2 6 59 52 60 60 6 1 6 10 10 WA602-BOO,BOZ 1 32 45 8 10 NIA WA NIA N/A N/A N/A N/A. 'NIA. B09 1 34 45 8 10 WA WA N/A N/A N/A NIA NIA NIA B15 230/208-3 1 52 60 6 10 WA WA N/A N/A NIA NIA WA N/A B18 1 60 60 8 10 WA WA WA N/A WA N/A WA NIA WA602-COO,COZ 1 16 20 12 12 WA WA NIA N/A WA N/A WA NIA C09 "'460-3 1 17 20 12 12 WA WA WA N/A WA N/A WA ' NIA G15 1 26 30 10 '1`0 WA WA N/A NIA WA N/A WA NIA O Maximum size of the time delay fuse or HACR type circuit breaker for protection of field wiring conductors.' CU2 Based on 75'"C copper wire. All wiring must conform to NEC and all local codes. O These"Minimum Circulf Ampacity""values are to be used for sizing the field power conductors. Refer to the National Electric Code(latest revision),article 310 for power conductor sizing. CAUTION. When more-than one field power conductor circuit is run through one conduit,the conductors must be derated. Pay special attention to note 8 of table 310 regarding Ampacity Adjustment Factors when more than 3 conductors are in a raceway. - SHIPPING DAMAGE These instructions and any,instructions packaged with Upon receipt of equipment,the carton should be any separate equipment required to make up the entire checked for external signs of shipping damage. if air conditioning system should be carefully read before damage is found,the re eiving party must contact the' beginning theinstallation.Note particularly"Starting last carrier immediately,preferably in writing, ,procedure and any tags and/or labels attached to the requesting inspection by the carrier's agent, equipment. While these instructions are intended as a general GENERAL recommended guide,they do not.supersede any national and/or local codes in any way. Authorities having The equipment covered in this manual is to be installed jurisdiction should be consulted before the installation by trained, experienced service and installation is made. See Page 1 for information on codes and technicians. standards. The refrigerant system is completely assembled and Size of unit for a proposed installation should be based charged. All internal wiring is complete. on heat loss calculation made according to methods of The unit is designed for use with or without duct work. Air Conditioning Contractors of America(ACCA). The Flanges are provided for attaching the supply and return air duct should be installed in accordance with the ducts. Standards of the National Fire Protection Association for the Installation of Air Conditioning and Ventilating These instructions explain the recommended method to Systems of Other Than Residence Type,NFPA No. install the air cooled self-contained unit and the 90A,and Residence Type Warm Air Heating and Air electrical wiring connections to the unit. Conditioning Systems,NFPA No.90B. Where local regulations are at a variance with instructions,installer should adhere to local codes. Manual 2100-398. Page 5 DUCTWORK FILTERS All duct work,supply and return,must be properly A one inch throwaway filter is supplied with each unit. sized for the design air flow requirement of the • The filter slides into position making it easy to service. equipment. Air Conditioning Contractors of America This filter can be serviced from the outside by removing (ACCA)is an excellent guide to proper sizing. All duct the service door. A one inch washable filter and two work or portions thereof not in the conditioned space inch pleated filter are also available as optional - should be properly insulated in order to both conserve accessories. The internal filter brackets are adjustable energy and prevent condensation or moisture damage. to accommodate the two inch filter by loosening two(2) Refer to Table 10 for maximum static pressure screws on each bracket assembly and sliding the available for duct design. brackets apart to the required width and retightening the four(4)screws. Design the duct work according to methods given by the Air Conditioning Contractors of America(ACCA). FRESH AIR INTAKE When duct runs through unheated spaces,it should be insulated with a minimum of one inch of insulation. All units are built with fresh air inlet slots punched in Use insulation with a vapor barrier on the outside of the the service panel. insulation. Flexible joints should be used to connect the If the unit is equipped with a fresh air damper assembly, duct work to the equipment in order to keep the noise the assembly is shipped already attached to the unit. transmission to a minimum. The damper blade is locked in the closed position. To A 1/4 inch clearance to combustible material for the allow the damper to operate,the maximum and first three feet of duct-attached to the outlet air frame is minimum blade position stops must be installed. See required. See Wall Mounting Instructions and Figures 3 Figure 2. and 4 for ftuther details. All capacity,efficiency and cost of operation Ducts through the walls must be insulated and all joints information as required for Department of Energy taped or sealed to prevent air or moisture entering the "Energyguide"Fact Sheets is based upon the fresh air wall cavity. blank-off plate in place and is recommended for Some installations may not require any return air duct. maximum energy efficiency. A metallic return air grille is required with installations The blank-off plate is available upon request from the not requiring a return air duct. The spacing between factory and is installed in place of the fresh air damper louvers on the grille shall not be larger than 5/8 inch. shipped with each unit. Any grille that meets with 5/8 inch louver criteria may be used. It is recommended that Bard Return Air Grille CONDENSATE DRAIN Kit RG2 through RG5 or RF62 through RFG5 be A plastic drain hose extends from the drain pan at the installed when no return duct is used. Contact top of the unit down to the unit base. There are distributor or factory for ordering information. If using openings in the unit base for the drain hose to pass a return air filter grille,filters must be of sufficient size through. In the event the drain hose is connected to a to allow a maximum velocity of 400 fpm. drain system of some type,it must be an open or vented NOTE: If no return air duct is used, applicable type system to assure proper drainage. installation codes may limit this cabinet to installation only in a single story structure. FIGURE 2 FRESH AIR DAMPER BLADE IS LOCKED CLOSED FOR SNIPPING. MIS-938 Manual 2100-398 Page 6 INSTALLATION INSTRUCTIONS WALL MOUNTING INFORMATION 1.Two holes for the supply and return air openings &WARNIW3 must be cut through the,wall as shown in Figure 3. 2. On wood f=e walls,the wall construction must be Failure to provide the 114 inch clearance strong and rigid enough to carry the weight of the between the supply duct and a combustible unit without transmitting any unit vibration. surface for the first 3 feet of duct•can result in 3. Concrete block walls must be thoroughly inspected fire causing damage,injury or death. to insure that they are capable of carrying the weight of the installed unit. 4.Mount bottom mounting bracket. MOUNTING THE UNIT 5.Hook top rain flashing under back bend of top. Top rain flashing is shipped secured to the right side of 1. These units are secured by wall mounting brackets the back. which secure the unit to the outside wall surface at :c,'F;; both sides. A bottom mounting bracket is provided 6. Position unit in opening and secure with 5116 lag for ease of installation,but is not required. bolts;use 7/8 inch diameter flat washerq on the lag bolts. 2.The unit itself is suitable for 0 inch clearance,but the supply air duct flange and the first 3 feet of 7• Secure rain flashing to wall and caulk across entire supply air duct require a minimum of 1/4 inch length of top. See Figure 3. clearance to combustible material. If a combustible 8.For additional mounting rigidity,the return air and wall use a minimum of 30-1/2"x 10-1/2" supply air frames or collars can be drilled and dimensions for sizing. However it is generally screwed or welded to the structural wall itself recommended that a 1 inch clearance is used for (depending upon wall construction). Be sure to ease of installation and maintaining the required observe required'clearance if combustible wall. clearance to combustible material. The supply air opening would then be 32"x 12". See Figures 3 and g• On side by side installations,maintain a minimum 4 for details. of 20 inches clearance on right side to allow access to contr(51 panel and heat strips,and to allow proper 3.Locate and mark lag bolt locations and bottom airflow to the outdoor coil.Additional clearance mounting bracket location. See Figure 3. may be required to meet local or national codes. Manual .2100-398 Page 7 � -j t° FIGURE 3 m -j c MOUNTING INSTRUCTIONS N • a O SEAL Wim OEAO O1 okkiNO W ht0N0 E1111RE LENOIN Of m RAIN FIA21K 03 m A 8 C D [ SOPP(la REDO e 01ldENSIDNS 10 MINEAIN 101P 101P 6111 1V16 191/1 101' If d"m.C[Ew fRON CumillitE MATERIALS lom AIR SEAL REOOIREO OI NSID4S 10 MAINIA(H J2 11 S 1/1 9/16 18 WAL[S1RO011�E R[Cild�NDED I'�.EARAh'CE FROM CpMROS110LE MATERIALS WALt 1/4'CLEARANCE ON At[ [a SIDES 0f SUPPLY AIR OKI IS R IR1111 D A� C � ER08�NBOS1ARtE IIEAiER ACCESS IGiCRIAIS PPNEL 8 SOPP[Y AIR 00C1 16.00D I6,000 E . 0 �_` 16•p00 OEIORNAIR 0 o RIRIE I•COD J,1Y NOiE CON iYP•. 816 1115 OUNNED EIiA1 A READ Qf SILICONE 16 000 J.00p CAOININC BE PLACED 0011N6111[SIOE WUNi 1.0�11P. f[ANOES AHD ONOER iV fIAWE Al iIME C ' INSEAtlA110N. 11/8 2,125 d 1�2 �4 12 Y MIS-016 ` t FIGURE_4 ELECTRIC HEAT CLEARANCE TYPICAL BUILDING OUTSIDE SHEETING WALL FRAME INSIDE SHEETING UNIT SUPPLY AIR DUCT I/V MIN. SUPPLY AIR DUCT FLANGE OF WALL MOUNTED UNIT SIDE SECTION VIEW OF SUPPLY AIR DUCT FOR WALL MOUNTED*UNIT SHOWING 1/4 INCH CLEARANCE TO COMBUSTIBLE SURFACES. MIS-277 WARNING A minimum of 1/4 inch clearance must be maintained between the supply.air duct and combustible materials. This is required for the first 3 feet of ducting. It is important to insure that the 1/4 inch minimum spacing is maintained at all points. Failure to do this could result in overheating the combustible material and may result in a fire causing damage, injury or death. Manual 2100-398 Page 9 FIGURE 5 WALL MOUNTING INSTRUCTIONS SEE FIGURE 3-MOUNTING INSTRUCTIONS WALLSTRUCTURE FACTORY SUPPLIED RAIN FLASHING.MOUNT ON UNIT BEFORE INSTALLATION SUPPLY AIR F 0- -SUPPLY AIR OPENING tpEE OPENING GYA�R OPENING RETURN AIR EJ OPENING RETURNAIR AIR RETURN AIR OPENING OPENING OPENING 00 OOD OR TEESI INGI BOTTOM MOUNTING BRACKET. MOUNT ON WALL BEFORE INSTALLING UNIT. CONCRETE BLOCK WALL INSTALLATION WOOD FRAME WALL INSTALLAITI11NI MIS-548 FIGURE 6 WALL MOUNTING INSTRUCTIONS SEE UNIT DIMENSIONS,FIGURE 1,FOR ACTUAL DIMENSIONS ATTACH TO TOP -E f 1.000 PLATE OF WALL B 1.000-CLEARANCE ALLAROUND SU PPLY 66& INTERIOR FINISHEDF OPENING OVER FRAME WALL 1.000"CLEARANCE ALLAROUND RETURN DUCT OPENING+, EXTERIOR FINISHED ON,,0 WALL OVER�-,AME 2-i 6 ATTACH TO SC--i OM FRAMING MATERIAL PLATE OF WA_ THIS STRUCTURAL MEMBER LOCATED TO MATCH MIS-549 2 X 4'S,2 X 6'S ANDIOR STUD SPACING FOR REST OF WALL.A SECOND STRUCTURALSTEEL MEMBER MAY BE REQUIRED FOR SOME WALLS. Manual 2100-398 Page 10 FIGURE 7 COMMON WALL MOUNTING INSTALLATIONS SUPPLY DUCT MAYBE LOCATED IN AN ATTIC RAIN _ OR BELOW CEILING RAFTERS AS SHOWN FLASHING RAFTERS RAIN FIASNI NG SUPPLY AIR DUCT W/ GRILLE RAFTERS FINISHED CEILING SUPPLY AIR DUCT EJ SURFACE. RETURN AIR FINISHED CEILING SURFACE OPENING W/GRILLE 6RETURN AIR OPENING W/GRILLE OUTSIDE WALL OUTSIDE WALL FREE AIR FLOW NO DUCT DUCTED SUPPLY RETURN AT UNIT SUPPLY DUCT MAYBE LOCATED IN AN ATTIC SUPPLY DUCT MAYBE LOCATED IN AN ATTIC OR BELOW CEILING RAFTERS AS SHOWN OR BELOW CEILING RAFTERS AS SHOWN RAIN RAIN FLASHING RAFTERS FLASHING _ RAFTERS SUPPLY AIR DUCT SUPPLY AIR DUCT- �! FINISHED LING SURFACE U LOWERED CEILING SUPPLY AIR GRILLE RETURN AIR SPACE ` WALL SLEEVE FINISHED CEILING SURFACE CL05ET WALL = � FALSE WALL WALL RETURN AIR GRILLE SLEEVE OUTSIDE WALL OUTSIDE WALL RAISED FLOOR RETURN AIR RETURN AIR GRILLE FALSE WALL INSTALLATION CLOSET INSTALLATION MIS-550 Manual 21.00-398 Page 11 WIRING - MAIN POWER WIRING - LOW VOLTAGE WIRING Refer to the unit rating plate for wire sizing information 230/208V, I phase and 3 phase equipment dual' and maximum fuse or"HACK"type'circuit breaker primary voltage transformers.All equipment leaves the size. Each outdoor unit is marked with a"Minimum factory wired on 240V tap. For 208V operation, Circuit Ampacity".This means that the field wiring reconnect from 240V to 208V tap, The acceptable used must be sized to carry that amount of current. operating voltage range for the 240 and 208V taps are: Depending on the installed KW of electric heat,there may be two field power circuits required. If this is the TAP RANGE case,the unit serial plate will so indicate. All models 240 253-216 are suitable only for connection with copper wire.Each 208 220-187 unit and/or wiring diagram will be marked"Use Copper Conductors Only".These instructions must be adhered NOTE: The voltage should be measured at the field to. Refer to the National Electrical Code(NEC)for power connection point in the unit and while the unit is operating at full load(maximum complete current carrying capacity data on the various amperage operating condition). insulation grades of wiring material.All wiring muse conform to NEC and all local codes. Five(5)wires should be run from thermostat subbase to The electrical data lists fuse and wire sizes(75'C the 24V terminal board in the unit.A five conductor, 18 copper)for all models including the most commonly gauge copper,color-coded thermostat cable is used heater sizes. Also shown are the number of field recommended.The connection points are shown in Figure 8: power circuits required for the various models with heaters. The unit rating plate lists a"Maximum Time Delay TABLE 3 Relay Fuse"or"HACR"type circuit breaker that is to THERMOSTAT WIRE SIZE be used with the equipment.The correct size must be Maximum used for proper circuit protection and also to assure that Transformer Distance .there will be no nuisance tripping due to the momentary VA FLA Wire Gauge In Feet high starting current of the compressor motor. 20 gauge 45 The disconnect access door on this unit may be locked 18 gauge 60 to prevent unauthorized access to the disconnect.To 55 2.3 16 gauge 100 convert for the locking capability bend the tab located 14 guage 160 in the bottom left hand comer of the disconnect 12 guage 250 opening under the disconnect access panel straight out. This tab will now line up with the slot in the door. When shut a padlock may be placed through the hole in the tab preventing entry. See"Start Up"section for important information on three phase scroll compressor start ups. TABLE 4 WALL THERMOSTAT AND SUBBASE COMBINATIONS Thermostat Subbase Predominate Features 8403-002 8404-003 1 stage heat, I stage cool T87F3111 Q539A1220 System:heat-off-cool Fan:auto-on 8403-041 — 1 stage heat, I stage cool T8034C System:heat-off-cool Fan:auto-on : 9 8404-0'2 6 Q674A1 001 :0 8403-019 8404-012 1 stage cool,2 stage heat T874C1760 Q674A1001 System:heat-auto-cool Fan:auto-on 8_ . -012 8403-021 8404 0 12 2 stage cool,2 stage heat 19 Q 40 1 001 T874D1934 Q674A1001 System:heat-auto-cool Fan:auto-on 8403-049 2 stage cool,2 stage heat IF93-380 Electronic 7 day programming 8403-043 1 stage heat, 1 stage cool CM-200 System:heat-off-cool Fan: auto-on 8403-048 1 stage heat, 1'stage cool T84001313 Electronic Manual 2100-398 Page 12 FIGURE 8 UNIT 24V TERMINAL BOARD CM200 IF93-380 C R G Y l W I W2 Y2 A I ELECTRONIC THERMOSTAT PROGRAMMABLE T87F, IF56,T8034C, I I I i I STAGE COOL OR T8400C THERMOSTAT R G Y WI 1 STAGE HEAT , I I I I THERMOSTAT T874C 1750 ; I STAGE COOL 9574AI001 I RC RH G Y Wl W2 Y2 2 STAGE HEAT ' THERMOSTAT ; , THERMOSTAT f 4 �L- 1, I UNIT 24V I - C R TERMINAL BLOCK - I I � 1 A 3 J MFAO y-- -------- - ------ - - - ----� CRV 2 � � BLACK ORANGE 4 ` / 2 \ ERV 5 J AI REMOVE JUMPER FOR 2 STAGE ELECTRIC HEAT ON UNITS ALR AWITH 15 OR MORE KW OPTIONAL ALARM RELAY PROVIDED ON UNITS WITH CONTROL MODULE 'M'-OR `J INSTALLED. CONTACT RATING 24VAC @ 125VA A3 OPTIONAL MOTORIZED FRESH AIR DAMPER SUGGESTED HOOK UP 4 \ FIELD INSTALLED PER INSTALLATION. CONNECT TO 'Al" IF AVAILABLE, OTHERWISE CONNECT TO 'G' OPTIONAL ECONOMIZER LOW VOLTAGE WIRING IF93-380 C G R WI W2 Y2 yl ELECTRONIC THERMOSTAT 'PROGRAMMABLE - I I I 1 1 [ I T87401934 ' ' _ 2 STAGE COOL 0574A I001 G RH RC W l W2 Y2 Y 1 2 STAGE HEAT THERMOSTAT THERMOSTAT UNIT 24V WI W2 BLACK BLUE C G Y R TERMINAL STRIP E F BLACK PINK ECONOMIZER WIRING ORANGE PURPLE HAR"LESS YELLOW MIS-13730 Manual 2100-398 Page 13 x t. START UP IMPORTANT INSTALLER NOTE PHASE MONITOR For improved start up performance wash the indoor coil All units with three phase scroll compressors are with a dish washing detergent. equipped with a 3 phase line monitor to prevent compressor damage due to phase reversal. HIGH PRESSURE SWITCH The phase monitor in this unit is equipped with two The WA381,WA484,WA491 and WA602 models are LEDs. If the Y signal is present at the phase monitor supplied with a remote reset high pressure switch. If and phases are correct the green LED will light. tripped,this pressure switch may be reset by turning the thermostat off then back an again. If phases are reversed,the red fault LED will be lit and compressor operation is inhibited. THREE PHASE SCROLL COMPRESSOR If a fault condition occurs,reverse two of the supply START UP INFORMATION leads to the unit. Do not reverse any of the unit factory Scroll compressors,like several other types of wires as damage may occur. compressors,will only compress in one rotational CONDENSER FAN OPERATION direction.Direction of rotation is not an issue with single phase compressors since they will always start The condenser fan motor on 230/208 volt,one and and run in the proper erection. three phase,60 HZ units is a two speed motor t1lat However,three phase compressors will rotate in either comes factory wired on high speed for peak direction depending upon phasing of the power. Since performance. If ambient conditions pen-nit,it can be there is a 50-50 chance of connecting power in such a reconnected to low speed(red wire)for lower sound way as to cause rotation in the reverse direction, level. See wiring diagram. verification of proper rotation must be made. 50 HZ models must have fan wired on low speed. Verification of proper rotation direction is made by These models are factory wired on low speed. observing that suction pressure drops and discharge pressure rises when the compressor is energized. SERVICE HINTS Reverse rotation also results in an elevated sound level over that with correct rotation,as well as,substantially 1. Caution homeowner to maintain clean air filters at reduced current draw compared to tabulated values. all times.Also,not to needlessly close off supply and return air registers. This reduces air flow Verification ofproper rotation must be made at the through the system,which shortens equipment time the equipment is put into service.If improper service life as well as increasing operating costs. rotation is corrected at this time there will be no negative impact on the durability of the compressor. 2. Switching to heating cycle at J5°F or higher However,reverse operation for over one hour may have outside temperature may cause a nuisance trip of a negative impact on the bearing due to oil pump out. the remote reset high pressure switch.Turn thermostat off then on to reset the high pressure NOTE: If compressor is allowed to run in reverse switch. rotation far several minutes, the compressor's 3. Check all power fuses or circuit breakers to be sure internal protector will trip. they are the correct rating. All three phase ZR compressors are wired identically 4. Periodic cleaning of the outdoor coil to permit full internally.As a result,once the correct phasing is and unrestricted airflow circulation is essential. determined for a specific system or installation, connecting properly phased power leads to the same Fusite terminal should maintain proper rotation direction. The direction of rotation of the compressor may be changed by reversing any two line connections to the unit. Manual 2100-398 Page 14 SEQUENCE OF OPERATION pressure switch,the contactor will reenergize after the COOLING — Circuit R-Y makes at thermostat pulling delay,on make time delay has expired. If the low in compressor contactor,starting the compressor and pressure switch remains open,or opens again for longer outdoor motor.The G(indoor motor)circuit is, than 120 seconds the unit,will go into manual lockout automatically completed on any call for cooling condition and the alarm relay circuit will energize. operation or can be energized by manual fan switch on Recycling the wall thermostat resets the manual subbase of constant air circulation. On all 230 volt lockout. units there is a one minute off delay on the blower motor. 460 volt models do not have an off delay. On a Alarm Relay Output call for heating,circuit R-W1 make at the thermostat Alarm terminal is output connection for applications pulling in heat contact for the strip heat and blower where alarm relay is employed. This terminal is operation. On a call-for second stage heat,R-W2 makes powered whenever compressor is locked out due to bringing on second heat contactor,if so equipped. HPC or LPC sequences as described. COMPRESSOR CONTROL MODULE NOTE: Both high and low pressure switch controls are inherently automatic reset devices. The high The compressor control module is standard on the pressure switch and low pressure switch cut out WA391i WA484,WA49 land WA602 models covered and cut in settings' are fixed by specific air by this maftual'and is optional on the WA423 model. conditioner or heat pump unit model. The The compressor control is an anti-short cycle/lockout lockout features, both soft and manual, are,a timer with high and low pressure switch monitoring and'',,; function-of the Compressor Control Module. alarm relay output. Adjustable Delay On Make And Break Timer ADJUSTMENTS On initial power up or any time power is interrupted to- Adjustable Delay on Make and Delay on Break the unit the delay on make period begins which will be,2 Timer minutes plus 10%of the delay on break setting. -When . The potentiometer is used to select Delay,on Break time the delay on make is complete and the high pressure from 30 seconds to 5 minutes. Delay on Make(DOM) switch(and low pressure switch if employed)is closed, timing on power-up and after power interruptions is the compressor contactor is:energized. Upon shutdown equal to 2minutes plus 10%of Delay on Break(DOB) the delay or break timer starts and prevents restart until setting: the delay on break and delay on make periods have. expired. 0.5 minute (30 seconds) DOB= 123 second DOM During routine operation of the unit with no power 1.0 minute (60 seconds) DOB= 126 second DOM interruptions the compressor will operate on demand 2.0 minute (120 seconds) DOB—-M second-DOM with no delay. 3-.0 minute (180 seconds), DOB= 138 second DOM 4.0 minute (240 seconds) DOB= 144. second DOM, High Pressure Switch and Lockout Sequence 5.0 minute (300 seconds) DOB= 150 second DOM If the high pressure switch opens,the compressor During routine operation of the unit with no power contactor will de-energize immediately. The lockout interruptions the compressor will operate on demand timer will go into a soft lockout and stay in soft lockout with no delay. until the high pressure switch closes and the delay.on break time has expired. If the high pressure switch Typical Settings for Dual Unit Installation: opens again in this same.operating cycle theunit will go Unit 1: DOB set at 2 minutes,and DOM is 132 seconds into manual lockout condition and the alarm relay circuit will energize. Recycling the wall thermostat Unit 2:- DOB set'at 4 minutes,and DOM is'144 seconds resets the manual lockout. I r Low Pressure Switch,Bypass,and Lockout PRESSURE SERVICE PORTS Sequence' High and low pressure service ports are installed on all units so that the system operating pressures can be If the low pressure switch opens for more;than 120- observed. A pressure table can be found.later in the seconds,the compressor contactor will de-energize and manual covering all models.It is.imperative to match go into a soft lockout. Regardless the state of the low the correct pressure table to the unit by model number. Manual 2100-393 Page 15 TROUBLESHOOTING FAN BLADE SETTING DIMENSIONS 4. Unwire condenser fan motor. Shown in Figure 10 is the correct fan blade setting 5. Slide complete motor,fan blade,and shroud dimension for proper air delivery across the outdoor assembly out the left side of the unit. coil. Any service work requiring removal or adjustment in 6. Service motor/fan as needed. the fan and/or motor area will require that the 7. Reverse steps to reinstall. dimensions below be checked and blade adjusted in or out on the motor shaft accordingly. REFRIGERANT CHARGE FIGURE 9 The correct system R-22 charge is shown on the unit FAN BLADE SETTING I rating plate.Optimum unit performance will occur with i I a refrigerant charge resulting in a suction line temperature(6"from compressor)as shown in Table 6. TABLE 5 I I FAN BLADE DIMENSION 11 1 TABLE 6 Dimension I�I ( REFRIGERANT CHARGE m Model A Rated 95 OD 82 OD I WA381 Model Airflow Temperature Temperature WA423 I WA484 1.75 WA381 1100 50-48 48-46 I I I WA491 WA423 1400 52-54 64-66 WA602 A WA484 1550 54-56 65-67 WA491 1250 48-46 47-45 REMOVAL OF FAN SHROUD wA602 1700 53-55 60-62 1. Disconnect all power to the unit. .2. Remove the screws holding both grilles,one on each The suction line temperatures in table above are based side of unit,and remove grilles. upon 80. F dry bulb/67 F wet bulb(50%R.H.) temperature and rated airflow across the evaporator 3. Remove screws holding fan shroud to condenser during cooling cycle. and bottom. Nine(9)screws. TABLE 7 INDOOR BLOWER PERFORMANCE CFM @230V WA423, WA484 WA602 Low 230V High 230V Low 230V High 230V E.S.P. Wet ' H 0 Dry Coil Dry Coil Wet dry Coil Wet Dry Coil Wet Z Coil Coil Coil Coil .0 1650 1600 1885 1800 1600 1450 2200 2000 .1 1550 1500 1770 1665 1525 1375 2100 1900 .2 1450 1400 1635 1540 --- --- 2000 1800 .3 1350 1300 1500 1400 --- --- 1875 1700 .4 1300 1175 1370 1285 --- --- 1775 1600 5 --- I --- 1250 1150 --- --- 1650 1475 Table 7A on Page 18 for models WA381 and WA491 Manual 2100-398 Page 16 TABLE 7A; INDOOR BLOWER PERFORMANCE CFM @ 230V`/460V WA381 WA491- E.S.P. High•Speed Medium Speed ...Low Speed ,.High Speed Medium Speed In Dry Wet '.Dry Wet-,- Dry Wet. Dry " Wet Dry Wet MZO moil 'Coil Coil Coil -Coil Coil Coil Coil - Coil Coal' .0 - 1625 1475 1425 1325 1125 1100 1700 1580 1475 1375: .1" 1475 1350 1325. .1200" 1100 -1000 1550 -1400 1375 -1250 ..2 1350 1150 1200 125 1000 850 1400 1250` 1250 1100 ' .3 1156 825 - --- 875 --- --- 125OF 1100 '1100c --- TABLE 8: RECOMMENDED AIRFLOW', Rated Rated Recommended Factory Speed Model - CFM* ESP rnAirflaw Range ' Connection ' -- WA881 1100 .15 1250=850% Medium. ' WA423 1400 .30 1600-1150 l High . \NA484 1550 .20 1750-1285 High, I WA491 _ 1250 .20 1475-1100 ` High tNA602 1700 30 1950-1375.', High TABLE 9 TABLE 9A' MAXIMUM ESP OF OPERATION - MAXIMUM ESP OF OPERATION ELECTRIC HEAT'ONLY ELECTRIGHEAT ONLY Model WA423 WA484 :WA602,' Model WA381• WA491 •High Low High , Low High Law - High Med -Low - High, -Med KW Speed Speed Speed Speed Speed Speed KW Speed Speed Speed Speed Speed -A05 .50 .50 ..50 ".:50 :' .50 .50 . -A05 ' .30 :30 .30 .30 .30 -A10 .50 .50- .50 :.50, ".50:- .50 -A08 30 +:30" .30 '.40 .40 -A15 .50 .50- -.50 ".50 '. .50 .50 -A10 .30 .30 '' .20, 30 .30 -A20 .50 .45 .50 .45 .50 .40 =B06 .40 30.; .30 30'; ' .30 -B00 .50 .50 .50 .50. .50 .50 -B09 .40 .30 :..30. .30 . .30 -B09 .50 .50 .50 .50 .50 .50. _C06 _30 30 30 30 30- -B15 .50 .50, '.50 .50: '.50, : .50, -B18 .50 .50 .50 .50 .50 .54 : -009 30 30 - 30 30 .30 -009 .50 .50 .50-. .50 �.50 .50 Values,shown are for units equipped with -C15 -.50 .50 ' .50 .50 ..50 .50 _ standard 1 inch throwaway filter or 1 inch washable filter. 'Derate ESP by,.15 for 2 inch Values shown are for units equipped with standard pleated filters. 1 inch throwaway filter or 1 inch washable filter. . Derate ESP.by.15 far 2 inch pleated filters. Manual 2100-398 Page 17 TABLE 10 PRESSURETABLE COOLING Air Temperature Entering Outdoor Coll'F Return Air Model Temperature Pressure 75 '80 85 N 95 100 105 110 115 75 deg. DB Low Side 74 74 75 76 78 ' 79 79 80 81 62 deg.WB High Side 175 187 202 216 232, 249 265 284 302 WA381 80 deg. DB Low Side 79 . 79 80 .81 88 84 85 86 87 67 deg.W13 High Side 179 1921 207 2221 2381 255 2721 291 3101 85 deg. DB L70W Side 82 82 83 841 861 87 881 89 901 72 deg.WB High Side 185 1991 214 230 246 264 252 301 321 75'deg. DB Low Side 70 72 73 75 76 77 78 79 791 62 deg.WB High Side 207 220 235 251 266 283 300 318 337 WA423 80 deg. DB Low Side 75 77 78 80 81 82 83 84 85 6 67 deg.W13 High Side 212 226 241 257 273 290 308 326 341 85 deg.D8 Low Side' 78 80 81 83 84 85 86 87 88 72 deg.WB High Side 219 2341 249 266 1 283-1 300 319 1 337 358 75 a-eg. DB Low Side 73 74 76 78 79 80 82 83 84 62 deg.WB High Side 204 2171 232 ' .248 265 284 304 325 348 WA484 80 deg. DB Tow Tide 78 79 81 82 84 86 87 89 90 67 deg.WB High Side 210 223 238 254 272 291 312 334 3571 85 deg. DB Low Side 84 85 87 88 90 92 93 95 97 72 deg.WB High Side 217 2311 .247 2641 282 3021 323 345 369 75 deg.DB Low Side 70 71 71 72 73 75 76 77 79 62 deg.WB High Side 199 213 227 244 260 279 298 320 341 WA491 80 deg. DB Low Side 75 76 76 77 78 80 81 82 84 67 deg.WB High Side 204 218 233 250 267 286 3061 328 3501 85 deg. D13 Low Side 78 79 79 80 81 83 841 85 87 72 deg.WB High Side 211 226 1 241 259 276 296 317 339 362 75 deg. DB Low Side 71 721 74 75 76 77 781 78 79 62 deg.WB High Side 1 233 247 262 278 295 313 331 351 371 WA602 80 deg. DB Low Side 76 78 70 80 81 82 83 84 85 67 deg.WB High Side 237 253 2691 2851 303 .321 340 390 381 '85 deg. DS Low Side 84 85 85 861 87 88 89 90, 91 72 deg.WB High Side 245 261 278 296 314 333: 353 3731 3941 Low side pressure ±2 PSIG High side pressure ±5 PSIG Tables are based upon rated CFM(airflow) across the evaporator coil. If there is any doubt as to correct operating charge being in the system,the charge should be removed, system evacuated and recharged to serial plate instructions. NOTE: Pressure table based on high speed condenser fan operation. If condensing pressures appear elevated check condenser fan wiring. 'See "Condenser Fan Operation"on Page 14. Manual 2100-398 Page 18 TABLE 11 OPTIONAL ACCESSORIES T 9 i A A 4 4 4 4 r r N N N W W W 0 M 0 0 0 0 Part Number Description EHWA05-A05 Heater Packages X X X EHWA05-A08 Heater Packages X X X EHWA05-A10 Heater Packages X X X EHWA05-A15 Heater Packages X X X I EHWA38-A05 Heater Packages X X EHWA38-A08 Heater Packages X X EHWA38-A10 Heater Packages X EHWA49-A05 Heater Packages X I I EHWA05-B09 Heater Packages EHWA05-B15 Heater Packages X X X X EHWA05-B18 Heater Packages X X EHWA38-B06 Heater Packages X EHWA38-B09 Heater Packages X X EHWA49-B06 Heater Packages EHWA05-009A Heater Packages X X X EHWA05-C15 Heater Packages X X X X IX EHWA38-006 Heater Packages X X BOP-5 Blank Off Plate X BFAD-5 Barometric Fresh Air Damper X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X MFAD-5 Motorized Fresh Air Damper, X X X X X X X X X X X ix X X CRV-5 Commercial Ventilator with Exhaust X X X X X X X X X X X X rX X X EIFM-5 Economizer with Exhaust X X X X X X )C X X X X X X X X WERV-A5B Energy Recovery Ventilator X X X X X X X X X X WERV-05B Energy Recovery Ventilator X X X X X CMA-6 Low Ambient Control (LAC) X X X X X X I X X X X X X X X CMA-10 LPC + HPC + TDR X X X CMA-13 LPG + HPC + TDR +LAC X X CMC-15 Start Kit . X X X X X CMA-16 Low Pressue Control X X X X X. X X X X X X X C MA-1 8 LPC +LAC X X X X X X X X X X X WMCB-05B Circuit Breaker Kit X X WMCD-01C Pull Disconnect Kit X X X X X WMCB-08A Circuit Breaker X X X WMCB-09A Circuit Breaker X WMCB-07B Circuit Breaker X VVMCB-05A Circuit Breaker X WMCB-04B Circuit Breaker X WMCB-06B Circuit Breaker X Manual 2100-398 Page 19 ,1 WG - SERIES .1 COMBINATION GAS/ELECTRIC INSTALLATION WALL-MOUNT INSTRUCTIONS MODELS: W G301 WG361 WG422 WG481 'WG801 d WARNING READ ALL INSTRUCTIONS CAREFULLY BEFORE BEGINNING THE INSTALLATION. THE INSTALLATION MUST COMPLY WITH THESE INSTRUCTIONS AND THE REQUIREMENTS OF ALL GOVERNING CODES AND ORDINANCES FOR THE INSTALLATION LOCATION. IT IS THE RESPONSIBILITY OF INSTALLER TO KNOW AND UNDERSTAND ALL OF THESE REQUIREMENTS. FAILURE TO DO SO COULD CREATE A HAZARD RESULTING IN PROPERTY DAMAGE, BODILYINJURY, OR DEATH. Us 'jjjjjrjqA Bard Manufacturing Company Manual No.: 2100-365E. Bryan, Ohio 43506 Supersedes: 2100-365D $IN ,sxs Since 79y4...MaVing ahead just as planned. File. Volume III,Tab 20 CLIMATE CONTPOL SOLUTIONS Date: 01-09-03 © Copyright 2003 - S CONTENTS Page Page 'y Getting Other information and Publications .............. 1 20. Checking Gas Input Rate .............. .................. 22 x. WG Series Model Nomenclature............................... 2 21. Standard Orifice Sizing& High Ventilation Options :. 2 -Altitude Derate...............:.................................. 24 . p` ................................... ..... .... Air Conditioning Module Options.....................I........... 3 29. Conversion of Gas Input BTUH From High toLow Rating .........:........................................:27 1. Important .........................................................:. 3 23. Measuring Air Temperature Rise........:............. 27 2. Application............... .......... 3 3. Duct Work 24. Filters.......................................................:........28 :......::............................................ 3 4. High Altitude Applications ...................:....:...:.....7 25. Compressor Control Module............................. 28 26. Lighting &Shutdown Instructions...................... 30 5. Transportation Damage 6. Installation..........................................................7 27. Service Agency Procedures.......---........ ......... 31 7. Wall Mounting 28. Maintaining Unit in Good Working Order .......... 31 8. Mounting the Unit 8 29. Replacement Parts............................................ 32 9. Clearances 30. Sequence of Operation-Heating...........:........ 33 10. Vent Terminal and Combustion Inlet Hood....... 15 31. Sequence of Operation-Cooling ......`..,........, 33 32. Indoor Blower Operation.........................:........ 34 11. Optional Vertical Venting 12. Vent Resizing Instructions .......:....................... 16 33. Pressure Service Ports.....................................44 13. Fresh Air Intake 34. Refrigerant Charge:.............:....._......................45 14. Condensate Drain 35. Fan Blade Setting Dimensions..... .......:........... 45 .................................:.:........ 16 15. Wiring-Main Power 36. Low NOx Burner Assembly"N"Suffix ........................::............. 17 Models Only-U.S. Installations Only .........45 16. Wiring-Low Voltage Wiring ..... 18....................... Index-Wiring Diagrams...:......................................46 17. Thermostats .........:.:.......:................a................ 18 Wiring Diagrams ...47-70 18. Gas Supply.& Piping ............................... .......21 19, Manifold Pressure Adjustment:...............:.....':..22 1, CONTENTS a A` Pages Page FIGURES TABLES Figure 1 Unit Dimensions..................................... 6 Table 1 Specifications—WG24=36 Models..:..:.::.:4, Figure 2 Mounting Instructions-WG24-36 ..:....... 9 Table 1;A Specifications=WG42.60 Models............5 Figure 2A Mounting Instructions—WG42-60 ....... 10 Table 2-Minimum Installation Clearances .........:. 14 Figure 3 Combustible'Clearance-WG24-36 .....11 Table 3 Thermostats Wire Size ...::'.."........... ..... `18 Figure 3A Combustible Clearnace-WG42-60 .....11 Table 4 Wall Thermostat.& Figure 4 Wall Mounting Instructions Subbase Combinations::.:..::.......::...:..... 18 Figure 5 Wall Mounting Instructions.................... 12 Table 5 Length of Standard Pipe Threads...........21 Figure 6. Common Wall Mounting Installations.,. 13 Table 6 Gas Pipe Sizes_Natural,Gas ..•............21 Figure 7 Location-of•Vent-Ter mina( in Sfiipping..:14; Table Natural Gas Derate Capacities- For All Models .......... ...::...` Figure S Vent Terminal:&.Combustion. ...::......: ....:.24 �,. • Air Intake ...... ..............:............:...:.. 15 Table 8' Natural Gas,Orifice Tables--`WG24 36..25 Figure 9. Fresh Air Damper....:::....:.:....:...... 16 Table 8A Natural Gas.:Orifice Tables—WG42 60 26 Figure 10 Installation'of Flexible Conduit............. 18 .- . . - Table.9 Motor.Speed Taps.........:..........:..:...........34 ,Figure 11 Low Voltage.VVir(ng.:..:............. ...........: 19 Table 10, WG241 Indoor Blower Performance.....:37 20 Table 11. WG301 Indoor Blower Performance.......38 Figure 12 Gas Pipe Connection Figure 13 Proper Piping Practice.......... 21 Table 12 WG361 Indoor Blower Performance.. 39 Figure 14 Acces Internal Filter Thru- Table 13 WG422-Indoor Blower Performance......40 Upper Service Door .............. 28' ' Table 14 WG481 Indoor Blower Performance:......41 Figure 15 Lighting&Shutdown Instruction Label. 30 Table 15, WG601 Indoor Blower Performance.:.....42' Figure 16- Top View -C of:Gasontrol..:..:...:.:........... 31 Table 16 Integrated Furnace-&Blower Figure 17 Sequence of Operation=Electronic Control Operation...:..............................-.43 Table 17 C Blower Control 33 Cooling Pressure Table..........................44 Figure 18 Furnace Control Board& Table 18 Refrigerant,Charge .....................:....::....45 Blower Control.......................................34,. Table 19 Fan Blade Dimension..............................45 Figure,19 460V Blower Motor Wiring Options— WG24-36 Models ........ 35 Figure 20 460V Blower Motor Wiring Options— WG42-60 Models 36 Figure 21 Fan Blade 45 Figure 22 Low NOx Insert ...................................... 45 Getting Other Information and Publications These publications can help you install the furnace. You FOR MORE INFORMATION, CONTACT can usually find these at your local library or purchase THESE PUBLISHERS: them directly from the publisher. Be sure to consult current edition of each standard. ACCA Air Conditioning Contractors-of America 1712 New Hampshire Avenue,NW National Fuel Gas Code.........ANSI Z223.1/NFPA 54 Washington,DC 20009 Telephone (202)483-9370 . National Electrical Code........:.........:..ANSI/NFPA 70 ANSI American National Standards Institute 11 West Street;13th Floor New York;NY 10036 Standard for the Installation.............ANSI/NFPA 90A Telephone: (212)642-4900 of Air Conditioning and Fax: (212)302-1286 Ventilating Systems ASHRAE American Society'ofHeatirigRefrigerating, and Air Conditioning Engineers,Inc. Standard for Warm Air'...:.....:.:...:...ANSI/NFPA,90B 1791'TuWe Circle,NE. Heating and-Air Conditioning Atlanta,GA 30329-2305 Systems Telephone: (404)636-8400 Fax: (404)321-5478 Standard for Chimneys. ................................NFPA 211 Fireplaces,Vents,and Solid NFPA National Fire Protection Association Fuel Burning Appliances Batterymarch Park P.O.Box 9101 Quincy,MA 02269-9901 Load Calculation for ...........:...............ACCA Manual J Telephone: (800)344-3555 Residential Winter and Fax: (617)984-7057 Summer Air Conditioning CSA Canadian Standards Association 178 Rexdale Boulevard Duct Design for Residential...............ACCA Manual D Rexdale,Ontario Winter and Winter Air Conditioning Canada, -M9W 1R3 and Equipment Selection Telephon6: (416),447-4044 Canadian Electrical Code..............................CSA C22.1 COPYRIGHT JANUARY 2003 BARD MANUFACTURING COMPANY BRYAN, OHIO 43506 USA Manufactured under the following U.S.patent numbers: 5,485,878; 5,002,116; 4,924,934; 4,875,520;.4,4825,936 r Manual 2100-365 Page 1 WALL" MOUNT GAVELEGTRtC "GENERAL. MODEL NUMBER NOMENCLATURE - MODEL WG 42 1 A X•- C X X X X X- X CONTROL OPTIONS Wall Mount Gas/Electric �✓�(See Table page 3) " COOLING CAPACITY COIL OPTIONS 24=2 ton 30=2.5 ton REVISION X=Standard 36=3 ton LEVEL VOLTAGE VENT 1 =Phenolic coated evaporator 42=3.5 ton A=230/208-60-1 (See Table 2=Phenolic coated condenser below) 3 Phenolic coated both coils 48=4 ton B=2301208-60-3 COLOR 60=5 ton C=460-60-3 X=8eige EMISSIONS (Standard) X=Standard 4=Gray OUTLET N=NOx Certified X=Front(Standard) 'T=Top HEATING INPUT FILTER FEATURE 2-3 Ton 3.5-5 Ton X=2"Pleated (Standard) (-}=Standard A,=45,000 B=75,000 P=1"Washable D =Dehumidification B =67,500 C=100,000 " C =Canadian Approval C =90,000 D=125,000' • *125,000 BTU input model is not NOx certified. VENTILATION OPTIONS Models WG24,WG30,WG36 WG42,WG48,WG60 Factory Installed Field Installed Field Installed Description . ' Code No. - Part No. - Part No. Barometric Fresh Air Damper X WGBFAD-3 WGBFAD-5 Blank-Off Plate B WGBOP-3 WGBOP-5 Motorized Fresh Air Damper M WGMFAD-3 WGMFAD=5 Commercial Ventilator-Spring Return .V WGCRVS-3 WGCRVS-5. 'Commercial Ventilator-Power Return P WGCRVP-3 WGCRVP-5 Economizer-Fully Modulating U E WGEIFM-3. WGEIFM-5 Energy Recovery Ventilator-230 Volt R WGERV A3 - WGERV A5 Energy Recovery Ventilator-460 Volt _R WGERV-C3 WGERV-05 ' (D Low ambient control is required with economizer for low temperature compressor operation Manual 2100-365 Page 2 AIR CONDITIONING MODULE OPTIONS O m ® O Factory Installed Field Installed CCM HPC LPC LAC Code Part STD STD • G CMA-16 STD STD • • H CMA-18 STD. STD I CMA-6 STD= Standard equipment. O CCM Compressor control module has adjustable 30 second to 5 minute delay-on-break timer. On initial power up, or any time the power is interrupted,the delay-on-make will be 2 minutes plus 10%of the delay-on-break setting. There is no delay-on- make during routine operation of the unit. The module also provides the lockout feature(with 1 retry)for high and/or low pressure controls, and a 2 minute timed bypass for low pressure control. O HPC High pressure control is auto reset. Always used with compressor control module (CCM)which is included. See note O. O LPC Low pressure control is auto reset. Always used with compressor control module (CCM)which is included. See note Q. ®,LAC Low ambient control permits cooling operation down to 0°F. & CAUTION During the initial firing of the burners there will probably be some amount of smoke issued to the circulating air stream as the result of residual oil burning off of the heat exchanger tubes. This oil is required during the forming process of the stainless steel heat exchanger tubes to facilitate the bending. OSHA or the National Toxicology Program does not list the oil as a carcinogen. In vapor form this may be irretating to the eyes or could cause headaches. This is a one time occurrence, and ventilation of the space may be required depending upon the space being conditioned. 1. IMPORTANT 3. DUCT WORK The equipment covered in this manual is to be installed The unit is designed for use with or without duct work. by trained,experienced service and installation See Warning on Page 7. Flanges are provided for technicians. All duct work or portions thereof not in attaching the supply and return ducts. These the conditioned space should be properly insulated in instructions explain the recommended method to install order to both conserve energy and prevent the air cooled self-contained electric air conditioning condensation or moisture damage. and gas heating unit and the electrical wiring connections and gas piping to the unit. The iefrigerant system is completely assembled and charged. All 2. APPLICATION internal wiring is complete. This is a fan-assisted forced air gas furnace with These instructions and any instructions packaged with electric air conditioning for outdoor installation.A fan- any separate equipment required to make up the entire assisted furnace is equipped with an integral heating/cooling system should be carefully read before mechanical means to draw products of combustion beginning the installation. Note particularly"Starting through the combustion chamber and heat exchanger. Procedure"and any tags and/or labels attached to the The furnace installation must conform with local equipment. building codes and ordinances or,in their absence, with the National Fuel Gas Code ANSI Z223.1 or All duct work,supply and return,must be properly CAN/CGA-13149.1,latest edition,and the National sized for the design air flow requirement of the Electrical Code ANSI/NFPA-7 or CSA C22.1,latest equipment. Air Conditioning Contractors of America edition. It is the personal responsibility and obligation (ACCA)is an excellent guide to proper sizing. of the purchaser to contact a qualified installer to Refer to Table 9 for maximum static pressure available assure that installation is adequate and is in for duct design. conformance with governing codes and ordinances. Manual 2100-365 Page 3 TABLE 1 , SPECIFICATIONS WG241 WG 30 AND WG36 MODELS SPECIFICATIONS Model WG241•A WG241-B WG241-C WG301-A WG301-B WG301-C WG361-A WG361•B WG361-c Electrical Rating-60HZ 230/20HO-1230/208.60-3 460-60.3 230008-60-12301203.60-3 460.60-3 230008.60.1 230QHO-3 460-60-3 Operating Voltage Range 197-253 187 253 414.506 .197-253 . 187-253 414.506 197.253 187-253 414.506 Minimum Circuit Ampacity 19 14 7. 22, . 16 9 26 18 9 Field.Wire Size 10 12 14 ,. _ :10 .. 12 14', 8 10 14 Ground Wire Size 10 .12 14 10* . 12 14 10 10 '14 Delay Fuse—Max. 30 207 15 35 25 15 40 25 15 Compressor CompresWType Scroll Scroll Scroll. Scroll Scroll Scroll', Scroll Scroll Scroll �.N G� Volta 230008 230C108 460 23OQ08 23k08 •' 460 230tZ08 230C108 960 K' Rated Load Amps`: 9.5110.5 6.517.0 4 12.5113.5 9.0A.5 5 17.0117.5 10.5/11.0 5 Branch Circuit Selection Current' 12 7.7 4. . 14,1 9.5 5 17.6 Ito 5,5 Lock Rotor Amps 54154 45/45 22122 .730 - 63163- .31i3l 100/100- 7N7 39139 Pan Motor end Compressor Fan Motor—HPIRPMISPD 1/5'./105011 116/1050/1 115110510/1 1/511050/1 1I511050/1 1/511050/1 115/1050/1 .1/5/1050/1 115/1050/1 Fan Motor—Amps 1.5 1.5 0.8 1.5 1.5 0.8 1,5 1.5 0.8 Fan—DIAtCFM 20 -1900 20"--1900 20"—1900 20";1900 20"—1900 :20"—1900 20"—1900 20"-1900 :20"—1900 Motor and Evaporator Blower Motor—HPIRPMISPD 1/3/107514 1l3/1075/4 1I31107514 1/3/107514 113/1075/4 1 M 11075/4 1/31107514 113/1075/4 1131107514 ,. Blower Motor—Amps 222 2.2 1;1 2.2, 2.2 1.1 .2.2 -2.2 . 1.1 CFM Cooing&E.S.P. 800—.25 800—,25 800-,25 1000—.35 1000-.15 1000—.35 1100—25 1100—.25- 1100=,25 Filter Sizes'(Inches), " 20'x 25 2 20 x,25 2 20 x 25 2 20 x,25'2 20:X 25'2 20 x 25 2 20x 25 2 20 x 25'2 :'20 x 25 2 ' Chaige (R-22'oz 77 77 '77 97� 9T 97 L 86 86* . 86" c 75 degree C Copper wire size Q1 Maximum time delay fuse or HACR Type circuit breaker , 0 0 rn . as ror 01 TABLE 1A o SPECIFICATIONS c„ WG421 WG48 AND WG60 MODELS SPECIFICATIONS Model WG422-A WG422.8 WG422-C WG481-A WG481-B WG481-C W0601-A WG601-B WG601-C Electrical Rating-60HZ 2301208-60-12301208.6M 460.60.3 2301208-60.123012d8.60.3 460.60.3 2301208-60.1 230QO.60.3 460.60.3 Operating Voltage Range 197-253 187-253 414.506 197-253 187.253 -414-506 197.253 187.253 . 414.506 Minimum Circuit Ampacity 32 25 13 34 23 12 44 31 15 " Field Wire Size I " 8 8 14 8 8 14 8 8 12 Ground Wire Size, 10 10 14 10 10 14 10 10 12 Delay Fuse-Max, .50 35 15 �50 35 15 60 45' 20 Compressor -Compressor Type Scroll,' Scroll, Scroll Scroll Scroll Scroll Scroll Scroll Scroll Volls 2301208 230/208 230QW 460 230/208 230/208 2301208 230/208 460 Rated Load Amps 21/19.5 115114.5 8 2101.5 12,5113 6,2 27MO 17119,5 9 Branch Circuit Selection Current 21 15 7.6 .22. 13 6.4 30 19.5 9 Lock-RotorAmps 127/127 88188 44 1311131 91181 46 1691169 .1371137 62 Fan Motor and Compressor Fan Motor-HPIRPMISPD IM-850-2 113.850-2 113-850.l' 113-850-2 113-850.2. 16.850-1 113-850-2 1l3 850 2 1/3 850-1 Fan Motor-Amps• 2.5 2.5 1.3 2.5 2.5 1.3 2.5 2.5 1.3 Fan'-DRUM 24-2700 24.2700 24-2700 24.2700 24-2700 24"-2700 24"-2700 24"2700' 24"-2709' Motor and Evaporator Blower Motor-HPIRPMtSPD 112-1050.3 112-1050.3 112-1050-3 112-1050-3 112-1050-3 112-1050.3 112-1050-3 112-1050.3 1/2-1050.3 Blower Motor-Amps 3A 3.4 1.5 3.4 3.4 1:5 3.4 3.4 1"5 CFM Cooing&E.S.P. 1300-,35 1300.35 1300.35 1550-38 1550-.38 1550-38 1650.30 1650-30 1650-30 Filter Sizes (Inches) 20x30x2 20x30x2 20x30x2 20x30x2 20x30x2 20x30x2 20x30x2 20x30x2, 20x30x2 Charge (R-22 oz,) 101 101 101 116. - 116 116 143 143 143 75 degree C Copper wire size Maximum time delay fuse or HACK Type circull breaker, • V y 4 7 FIGURE 1 Y UNIT DIMENSIONS LNT A, Q C D E F G H I J K L M N 0 P Q R W4G241WGD WGB 788 27,88 13,88 2425 40 25,63 81.63 2738 275 14,12 15.4415,31 3925 588 bIWG181 WC�l1 V 9.88 29,88 15.88 2725 43.81 14,8$ 31,63 875 3338 2875 45 25 375 TNT S T u� V W X Y Z m BB" CC M EE FF . GG FH ' 11 WG241-WGDWGB 12.7 288 229 38 1784 4,44 11.44 9 3625 2 0,38 3,75 225 325 725 1,13 125 WS922WGa81 WG6J116-6 3,88 24,9 42 1734 8,44 1219 10; 4025 275 0,44 D E DO 0 FF EE W P GG 8 4 DEG,PITCH IN TOP HH II R VESTIBULE N A SUPPLYOPENING DOOR s LI COMBUSTION U GAS AIR EXHAUST ENTRANCES COMBUSTION BB S AIR INTAKE M X SERVICE/FILTER Z HINGED DOOR H F ���� �w�� ' <w,, S CONTROL OPANELR L O AA ��������� • C LOWVOLTAGE ENTRANCES RETURN OPENING CIRCUIT BREAKEN Y 'DISCONNECT ACCESS PANEL(LOCKABLE) S HIGH VOLTAGE a CONDENSER ENTRANCES CC (D c G AIR INLET VENT OPTION CONDENSER w PANEL AIR OUTLETS W ro S a O GJ ' W N FROM' RIGHT SIDE BACK T 4. HIGH ALTITUDE APPLICATIONS 0 Ratings of gas utilization equipment are based on sea 0 TWARNING level operation and need not be changed for operation at elevations up to 6,000 feet. For operation at In all cases,there must be a metal duct elevations above 6,000 feet and in the absence of connection made to the supply air flange,and specific recommendations from the local authority a one inch clearance to combustibles must be having jurisdiction,equipment ratings shall be reduced maintained to this duct connection. as specified in Section 21. For free blow applications, a metal sleeve must be used in the wall opening itself,again maintaining a one inch clearance to 5. TRANSPORTATION DAMAGE combustibles. Failure to use the sheet metal can cause All units are packed securely in shipping container. fire resulting in property damage,injury,or All units should be carefully inspected upon arrival for death. damage . In the event of damage,the consignee should: 1. Note on delivery receipt of any damage to container. See Figure 3 and clearance information in Section 9 2. Notify carrier promptly,and request an inspection. and Table 2 for additional information. 3. In case of concealed damage,the carrier must be Design the duct work according to methods given by notified as soon as possible within 15 days after the Air Conditioning Contractors of America(ACCA). delivery. When duct runs through-unheated spaces,it should be 4. Claims for any damage,apparent or concealed, insulated with a minimum of one inch of insulation. should be filed with the carrier,using the following Use insulation with a vapor barrier on the outside of supporting documents: the insulation. Flexible joints should be used to connect the duct work to the equipment in order to A. Original Bill of Lading,certified copy,or keep the noise transmission to a minimum. * indemnity bond A one inch clearance to combustible material for the B. Original paid freight bill of indemnity in lieu first three feet of duct attached to the outlet air frarne thereof. is required. See Wall Mounting Instructions and C. Original invoice or certified copy thereof Figures 2,2A and 3 for further details. showing trade and other discounts or Ducts through the walls must be insulated and all deductions. joints taped or sealed to prevent air or moisture D. Copy of the inspection report issued by entering the wall cavity. C� - carrier's representative at the time damage is Some installations may not require any return air duct. reported to carrier. A metallic return air grille is required with installations not requiring a return air duct. The between louvers on the a 6.INSTALLATION spacing CP grille shall not be larger than 5/8 inch, Size of unit for proposed installation should be based Any grille that meets with the 5/8 inch louver criteria on heat loss/heat gain calculations made according to mayof Air Condition - may be used. It is recommended that Bard Return Air in4'Contractors of America Grille or Return Filter Grille be installed when no (ACCA). The air duct should be installed in return duct is used. Contact distributor or factory for accordance with the Standards of the National Fire tam air filter grille, ordering information. If using are Protection Association for the Installation of Air sufficient size to allow a maximum filters must be of suff Conditioning and Ventilating Systems of Other Than velocity of 400 fpm. Residence Type,NFPA No.90A,and Residence Type Warm Air Heating a and Air Conditioning Systems, NOTE.- If no return air duct is used, applicable NFPA No.90B. Where local regulations are at a installation codes may limit this cabinet to variance with instructions,installer should adhere to installation only in a single story structure. local codes. Manual 2100-365 Page 7 ai 7. WALL'MOUNTiNG INFORMATION 1. Two holes for the supply and return air & WARNING openings must be cut through the wall as detailed in Figure 4. Failure to provide the one inch clearance 2. On wood-frame walls,the wall construction between the supply duct and a combustible must be strong and rigid enough to carry the surface for the first three feet of duct can result weight of the unit without transmitting any unit in fire causing damage, injury or death. vibration. 3. Concrete block walls must be thoroughly 3. _Locate and mark lag bolt locations and bottom inspected to insure that they are capable of mounting bracket location. carrying the weight of the installed unit. 4. Mount bottom mounting bracket. 8. MOUNTING THE UNIT 5. Hook top rain flashing under back bend of top. Top rain flashing is shipped secured to the right 1. These units are secured by wall mounting side of the back. brackets.which secure the unit to the outside wall surface at Both,sides. A bottom mounting 6. Position uniCin opening and secure with 5l16 bracket-is provided for ease of installation but lag bolts;use 718 inch diameter flat washers on is not required. the lag bolts. Use lag bolts long enough to-. _ support the unit's weight when mounted to the structure. This-length may be dependant on the type of construction.' CAUTION 7. Secure rain flashing to wall and caulk across entire length of top. See Figure 3. If the bottom bracket is used,be certain the 8. On side by side installations,maintain a bracket is secured to the outside wall surface minimum of 20 inches clearance on right=side- ' in a way sufficient to support the entire weight to allow access to control panel and burner of the unit during installation unfit side compartment,and to allow proper airflow to the'. mounting brackets are secured. outdoor coil. Additional clearance may be.. required to meet local or national codes. 2. The WG42,WG48 and WG60 models are suitable for 0 inch clearance'on the installation mounting wall and to the top. For all models the supply air duct flange and the first 3 feet of supply air duct require a minimum of 1 inch- clearance to combustible material. The WG24, WG30 and WG36 models are suitable for 0 inch clearance on the installation mounting wall,but" require.1 inch.clearance to the top if combustible material.overhang projects above the unit.. See Figure 3 and 3A. if a combustible wall,use a minimum of Figure 1 "A"'dimension plus 2 . inches and'`B"distension plus 2 inches. See Figures 4 and 5 for details. Manual 2100-365 Page 8 a FIGURE 2 ro a MOUNTING INSTRUCTIONS fD N FOR WG24,WG30,AND WG36 a 0 0 SEAL WITH BEAD OF CAULKING RAIN FLASHING ALONG ENTIRE LENGTH OF TOP SUPPLIED TOP 1'CLEARANCE ON ALL FOUR SIDES OF SUPPLY FOAM AIR SEAL I 1 AIR DUCT IS REQUIRED FROM OUTSIDE WALL WITH 12 FLANGE COMBUSTABLE MATERIALS RIGHTSIDEUNITREMOVED SCRE WALL VIEW WITH UNIT STRUCTURE 30, (OUTSIDE) ~ 4 9116' VESTIBULE DOOR 4 9116` SUPPLY . ' AIR DUCT 10, SUPPLY AIR DUCT 17 02 314'GAS �''"2114' 1815116' OPENING r (OPTIONAL) I'MIN. 12' 02"LOW VOLTAGE 0 ` (OPTIONAL) 28 6116' 29' NO CLEARANCE 1z 15116" r NEGGESSARY 12' --�-j �61 215116" . r . a RETURN CONTROL 12' AIR DUCT 115116' 15, PANEL RETURN AIR DUCT r 02314'HIGH 4112' 12' VOLTAGE (OPTIONAL) 215/16' UNIT SUPPORT — ' 8 518" E~+— WALL 21' 12" 5 9116' .j r 411116"- 2" NOTE,IT IS RECOMMENDED THAT A BEAD OF SILICONE CAULKING BE PLACED BEHIND 29 3W 2114" THE SIDE MOUNTING FLANGES AND UNDER MIS•1681 39 3116' 1116" TOP FLASHING AT TIME OF INSTALLATION h w r FIGURE 2A MOUNTING INSTRUCTIONS FOR WG42,WG48,AND WG60 SEAL WITH BEAD OF CAULKING RAIN FLASHING ALONG ENTIRE LENGTH OF TOP, SUPPLIED TOP FOAM AIR SEAL WALL STRUCTURE WALL I" CLEARANCE ON ALL FOUR SIDES OF SUPPLY 32,000 AIR DUCT IS REDUIRED I,938 FROM CDMBUSTABLE 5 ,438 2 063 - (,12)FLANGE SCREWS MATERIALS 12,000 SUPPLY AIR VESTIBULE DUCT 16,D00 ACCESS PANEL SUPPLY AIR 02.750 GAS OPENING 1.000 MIN, 20.500 (OPTIONAL) L 5,939 • 2,013 r— NO CLEARANCE 6,563 31•.D00� 6. SO CONTROL PANEL NECCESSARY 2,000 16,000 0 L, VOLTAGE . 17,000 RETURN AIR ,(OPTIONAL) RETURN AIR DUCT oucT . �2.75a 13.62516,OD0 H. VOLTAGE 5,188 28.188 (OPTIONAL) ' 250 2,000 2,813 16,000 —�1,438 9.500rib NOTE; IT IS RECOMMENDED THAT A BEAD �! OF SILICONE CAULKING BE PLACED o N 2,250 6.430 BEHIND THE SIDE MOUNTING p 30,000 OMIT SUPPORT FLANGES AND UNDER TOP FLASHING w AT TIME OF INSTALLATION. 42,875 MIS•1472 FIGURE 3 COMBUSTIBLE CLEARANCE FOR WG24,WG30 AND WG36 MODELS RIGHT SIDE OF UNIT 1 ,688 -CLEARANCE I" CLEARANCE TO TOP TO TOP IN BACK ,& SEE NOTE, IN FRONT i 48.0" MAX, 1 .0" MIN.- A 17.0" SUPPLY DUCT COMBUSTIBLE EXHAUST MATERIAL VENT SIDE SECTION VIEW OF SUPPLY AIR DUCT FOR WALL MOUNTED UNIT SHOWING 1 . 00 CLEARANCE TO ALL COMBUSTIBLE SURFACES, MIS-1682 FIGURE 3A COMBUSTIBLE CLEARANCE FOR WG42,WG48 AND WG60 MODELS .688 -RIGHT SIDE OF UNIT L CLEARANCE 0° CLEARANCE TO TOP TO TOP IN BACK-, ASEE NOTE, IN FRONT 48.0" MAX 1 . 0" MIN. SUPPLY 16,C)" DUCT COMBUSTIBLE EXHAUST MATERIAL VENT SIDE SECTION VIEW OF SUPPLY AIR DUCT FOR WALL MOUNTED UNIT SHOWING 1 ,0" CLEARANCE TO ALL COMBUSTIBLE. SURFACES, MIS-1714 WARNING A minimum of one (1) inch clearance must be maintained between the supply air duct and combustible materials. This is required for the first three (3)feet of ducting. It is important to insure that the one (1)inch minimum spacing is maintained at all points. Failure to do this could result in overheating the combustible material and may result in a fire causing damage, injury or death. Manual 2100-365 Page 11 FIGURE 4 WALL MOUNTING INSTRUCTIONS LNIT SUPPLY OKEE BLoM SUPPLY Y ATR A. LAG Eu MLET o SI DR T1� ❑ TIDO ING ° RETURN RETURN ENRN AIR D(LT 01 0 . log - HMEH MINTING ERACM WOOD FRAME WALL IWALLATION METE SLU WALL INSTALLATIM KI.NT IN WALL 8E WALLING LNIT(IF NEH.ED) MIS-1476 FIGURE 5 WALL MOUNTING INSTRUCTIONS SEE LARIT DIMENSIONS, FIGURE I FOR ACTUAL DIMENSIONS E- .375' - 0 ATTACH TO TOP 1.0` 1.0' FRAMING MATERIAL PLATE OF WALL B 2 X 4'S, 2 X 6'S, ANDiOR STRIKTIJRAL STE3 WALL OVER FRAME INTERIOR FINISHED EXTERIOR FINISHED 1.0` CLEARANCESUPPLY A WALL OVER FRAME ALL AMM DUCT OPENING I.0 LNIT I 1.0' RETURN C d RFl�R 1.0' CLEARANCE OLICT OPENING ALL AROM o 1.0' . . . . . . . 2 x 6 THIS STRLfCTURAL M9ASEDR LOCATED ATTACH TD BOTTOM TO MAICH STUD SPACING FOR REST PLATE OF WALL OF WALL. A SECOND M9QER MAY BE REMJIRED FOR SOME WALLS. MIS-1476 Manual 2100-365 Page 12 FIGURE 6 COMMON WALL MOUNTING INSTALLATIONS MIS-1474 RAIN RAIN FLASHING FLASHING RAFTERS RAFTERS FolFINISHED CEILING SURFACE JE:::> SUPPLY AIR DUCT => I FINISHED CEILING SURFACE SUPPLY AIR OPENING WITH GRILLE [jo oa RETURN AIR OPENING RETURN AIR OPENING WITH GRILLE WITH GRILLE \INNER WALL FLOOR \INNER WALL FLOOR OUTSIDE WALL WALL FREE FLOW DUCTED SUPPLY RETURN NO DUCT AT UNIT RAIN RAIN FLASHING FLASHING RAFTERS RAFTERS SUPPLY AIR DUCT J� SUPPLY AIR DUCT FINISHED CEILING SURFACE 0 WALL FINISHED SLEEVE CEILING ----WALL SLEEVE SURFACE CEILING SUPPLY GRILLE FALSE WALL CLOSET WALLS RAISED FLOOR RETURN AIR OPENING WITH GRILLE FLOOR OUTSIDE; OUTSIDEZ WALL WALL RETURN AIR OPENING WITH GRILLE FALSE WALL INSTALLATION CLOSET INSTALLATION MI-14741 Manual 2100-355 Page 13 9. - CLEARANCES . TABLE 2 Minimum clearances,as specified in Table.2,must be MINIMUM INSTALLATION CLEARANCES, maintained from adjacent.structures to provide Outlet Duct(from combustible materials) 1 inch first 3 feet adequate fire protection,adequate combustion air,and vent Terrnnal(from combustible materials) * 17 inches room for service personnel. Condenser"Outlet 20 inches While minimum clearances are acceptable for safety - Top See Figure 3 reasons,they may not allow'adequate air circulation gamer service 20 inches around the'unit for proper operation in the cooling mode. Whenever possible,it is desirable to allow Cornbustible Base (Wood or Class A, B 0 inches additional clearance,especially around the condenser or C roof covering material) inlet and discharge.openings. 'DO NOT install the unit * See Figures 3 and3A in a location that will permit discharged,air from the condenser to recirculate to the condenser inlet. .. &WARNING Clearances from combustible materials must be maintained as,specified. Failure to -maintain clearances could cause fire resulting in property damage, injury,or death. FIGURE 7 LOCATION OF VENT TERMINAL IN SHIPPING EXHAUST ' VENT_ HOOD . O 44 tNts-,689 Manual 2100-365 Page 14 10. VENT TERMINAL AND COMBUSTION 11. OPTIONAL VERTICAL VENTING AIR INLET HOOD With the optional vertical venting kit(VVK-5) this unit The vent terminal is shipped in the burner may be vented vertically through a roof or overhang. compartment.See Figure 7. Remove the two shipping The kit includes a stainless steel transition drain tee, screws and separate the two-piece assembly. Install the silicone sealant,and drain tubing. vent terminal by using the four screws provided. Make If unit is installed with vertical vent kit,annually sure gasket is in place. See Figure 8. The combustion inspect the vent system and drain. Replace any portion air intake hood.is factory installed. of the vent system that shows signs of deterioration. Make sure drain is open and free of obstruction. A&CAUTION Vent terminal must be installed as shown in Figure 8 for proper operation of the heating system. FIGURE 8 VENT TERMINAL AND COMBUSTION AIR INTAKE EXHAUST VENT TUBE INNER VENT HOOD WITH GASKET OUTER VENT HOOD 0 AIZ4 (4 ) SCREWS 0 INTAKE VENT MIS-1469 Manual 2100-365 Page 15 12. VENT RESIZING INSTRUCTIONS. 13. FRESH AIR INTAKE When an existing furnace is removed from a venting All units are built with fresh air inlet slots punched in system servicing other appliances,the venting system is the service panel. likely to be too large to properly vent the remaining If the unit is equipped with a fresh air damper attached appliances. assembly,the assembly is shipped already attached to The following steps shall be followed with each of the the unit. The damper blade is locked in the closed appliances remaining connected to the common venting position. To allow the damper to operate,the system,placed in operation one at a time while the maximum and minimum blade position'stops-must be other appliances remaining connected to the common installed. See Figure 9. venting system are not in operation. All capacity,efficiency and cost of operation 1. Seal any unused openings in the venting system; information as required for Department of Energy .C, 1 0 "Energy&de"Fact Sheets is based upon the fresh air 2. Inspect the venting system for proper size and 0 blank-off plate in place and is recommended for horizontal pitch,as required in the National Fuel Gas maximum energy efficiency. code,ANSI Z223.1 or the CAN/CGA B 149 Installation Codes and these instructions. Determine The blank-off plate is available upon request from the that there is no blockage or restriction,leakage, factory and is installed in place of the fresh air damper corrosion and other deficiencies which could cause shipped with each unit. an unsafe condition; One of several other ventilation options may be 3. In so far as is practical,close all building doors and installed. Refer to model number and/or supplemental windows and alr'doors between the space in which installation instructions. in the appliance(s)connected to the venting system are located and other spaces of the building. Turn on 14. CONDENSATE DRAIN clothes dryers and any appliances not connected to the venting system. Turn on any exhaust fans,such A plastic drain hose extends from,the drain pan at the as range hoods and bathroom exhausts,so they will top of the unit down to the unit base. There are operate at maximum speed. Do not operate a openings in the unit base for the drain hose to pass summer exhaust fan. Close fireplace dampers; through. In the event the drain hose is connected to a 4. Follow the lighting instructions. Place.the appliance drain system of some type, it must be an open or vented 4�being inspected in operation. Adjust thermostat so type system to assure proper drainage. appliance shall operate continuously; 5. Test for draft hood equipped appliance spillage at the draft hood relief opening after 5 minutes of main burner operation. Use the flame of a match or candle; 6. After it has been determined that each appliance FIGURE 9 FRESH AIR DAMPER connected to the venting system properly vents when tested as outlined above,return doors,windows, exhaust fans,fireplace dampers and any other gas- burning appliances to their previous conditions of use; BLADE IS 7. If improper g venting is observed during any of the LOCKED CLOSED Z C 00 above tests,the venting system must be corrected. FOR SHIPPING MIS-938 Manual 2100-365 Page 16 15. WIRING-MAIN POWER ELECTRICAL GROUNDING When installed,the furnace must be electrically grounded in accordance with local codes or in the TWARNINU absence of local codes,with the National Electrical Code,ANSDNFPA 70,or Canadian Electrical Code, For your personal safety,turn off electric CSA22.1,latest edition. Use a copper wire from green power at service entrance panel before ground wire on the furnace to a grounded connection in making any electrical connections. Failure to the service panel or a properly driven and electrically do so could result in electric shock or fire. grounded ground rod. See Table 1 for proper ground wire size. Refer to unit rating plate for wire sizing information and maximum fuse or"HACR"type circuit breaker &WA RN I N G size. Each outdoor unit is marked with a"Minimum Circuit Arnpacity". This means that the field wiring 'Failure to provide a proper electrical ground used must be sized to carry that amount of current.All could result in electric shock or fire. models are suitable only for,connection with copper wire.. Each unit and/or wiring diagram will be marked- "Use Copper Conductors Only". These instructions FIELD INSTALLED EQUIPMENT must be adhered to. Refer to the National Electrical Wiring to be done in the field between the furnace and Code,(NEC)for complete current carrying capacity devices not attached to the furnace,or between separate data on the various insulation grades of wiring material. C� devises which are field installed and located, shall All wiring must conform to NEC and all local codes. conform with the temperature limitation for Type T The electrical data lists fuse and wire sizes(751 C wire f 63 degrees F rise(36 degrees Q} when installed- copper)for all models. in accordance with the manufacturer's instructions. The unit rating plate lists a"Maximum Time Delay Relay Fuse'or"HACR!'type circuit breaker that is to INSTALLATION OF FLEXIBLE CONDUIT be used with the equipment. Thecorrect size must be THROUGH RETURN AIR OPENING used for proper circuit protection and also to assure that NOTE: To allow proper clearance between the there will be no nuisance tripping due to the momentary high starting current of the compressor control panel and any vent options, 90' motor. conduit fittings must be used on the back of the control panel. The disconnect access door on this unit may be locked ' to prevent unauthorized access to the disconnect. To INSTALLING CONDUIT(See Figure 10.) convert for the locking capability bend the tab located in the bottom left hand comer of the disconnect 1. Remove conduit access panel if required to gain opening under the disconnect access panel straight out. access to area behind control panel. This tab will now line up with the slot in the door. 2. Remove low voltage and high voltage knockouts When shut a padlock may be placed through the hole in located in rear of control panel. , the tab preventing entry. 3. Run low voltage conduit through 7/8 bushing See"Start Up"section for important information on located in conduit entrance plate and secure to low three phase scroll compressor start ups. voltage opening in rear of control panel. 4. Run high voltage conduit through 1-3/4 bushing C) ZI located in conduit entrance plate and secure to high voltage opening in rear of control panel. &WARNI N G_ 5. Replace conduit access panel if required to complete Failure to provide an electrical power supply installation. shutoff means could result in electric shock or 6. Seal around conduit in conduit entrance plate. fire. Manual 2100-365 Page 17 FIGURE 10 INSTALLATION©F FLEXIBLE CONDUIT LOW VOLTAGE CONDUIT KNOCKOUT ENTRANCE RETURN AIR OPENING PANEL 0 O CONTROL PANEL ° MIS-1663 HIGH VOLTAGE CONDUIT LOWER BACK KNOCKOUT ACCESS -- PANEL 16. WIRING—LOW VOLTAGE WIRING 17. THERMOSTATS 2301208 VOLT UNITS TABLE 3 All models are equipped with dual primary voltage THERMOSTAT WIRE SIZE transformers. All equipment leaves the factory wired Maximum on 240V tap..For 208V operation,reconnect from Transformer Distance 240V to 208V tap. The acceptable operating voltage VA FLA Wire Gauge In Feet range for the 240V and 208V taps are: 55 2.3 20 gauge 45 TAP RANGE 18 gauge 60 16 gauge 100 240 253--216 14 gauge 160 208 220-- 187 ` 12 gauge 2a0 NOTE. The voltage should be measured at the field power.connection point in the unit and while the unit is operating at full load(maximum TABLE 4 amperage operating condition). WALL THERMOSTAT AND SUBBASE COMBINATIONS 460 VOLT UNITS Thermostat Subbase Predominate Features All models are equipped with single 8403-002. 8404-003' 1 stage heat, 1,stage cool; Mercury primary voltage.transformers and no T87F3111 d539A1220 System: heat-off-cool Fan: on-auto rewiring is required. 6403-041 ___ 1 stage heat; 1 stage coot; Mercury. T8034C1499 System:-heat-off-cool Fart on-auto 8403-049 2 stage heat, 2 stage cool 1F93-380 Programmable Electronic 8403-043 1 stage heat, 1 stage cool CM2o0 System: heat-off-coal Fan: on-auto Snap Action $403-048 1 stage heat, 1 'stage cool T8400C1313 _"- System: heat-off-cool Fan: on-auto Electronic Non-Programmable Manual 2100-365 Page. 18 . r . ; � � 7 FIGURE 11 LOW VOLTAGE WIRING LOW VOLTAGE WIRING 1 F93-380 C 6 R Yl � B t1l � Al I I ! I L-------- ---1 I I I ---- I I - A1 TBn11 V0539Al2M i 6 R Y RH Y I I i I r-------------� I I I I I 11 I 1 I I f 1 I I I I I I f ! I I I I i l I I I ! I I (am r--- `-; I I 0 SET AH.LIST HEAT MNTICIPATUR (SEE RRMCE MTkUTMN MTKUNS) ! r I ! ! I I Q msTkL . m I T8034C R G Y k I ! ! I I I ! ! I I I TBaC1313 I I I I UNIT 24V CONTROL . TERMINAL BLOCK PANEL _ � MIS-i718 Manual 2100-366 Page 19 FIGURE 12 GAS PIPE CONNECTION HEAT'EXCHANGER PIPE - 1/2" x ENCLOSURE 8" FOR WG24-36 10" FOR W542-60 GAS ORIFICES RIGHT SIDE GAS GAS LINE IN MANIFOLD MANUAL SHUTOFF . • VALVE GAS PIPING GAS VALVE TEE EXTERIOR TO WALL DRIP LEG a o ELBOW 1/2" x 2" MIN. 1/2" UNION PIPE 1/2" x 1-1/2" THREADED NIP WALL BACK GAS LINE IN HEAT EXCHANGER o ENCLOSURE MANUAL SHUTOFF GAS VALVE ORIFICES GAS TEE MANIFOLD GRIP LEG GAS VALVE GAS PIPING THROUGH THE WALL .tea 1/2" UNION MIS-1683 1/20 CLOSE 1/2" PIPE THREADED NIP Manual 2100-365 Page 20 18. GAS-SUPPLY AND PIPING 8. Refer to Table 6 for Gas Pipe Sizes for natural gas. If more than one appliance is supplied from a single GENERAL RECOMMENDATIONS line size,capacity must equal or exceed the combined input to all appliances,and the branch 1. Be sure the gas line complies with the local codes lines feeding the individual appliances properly and ordinances,or in their absence with the National sized for each input. Fuel Gas Code,ANSI Z223.1,or Natural Gas Installation Code, CAN/CGA B149.1,or Propane Installation Code B 149.2,latest edition. . TABLE 2. A sediment trap or drip must be installed in the leg GAS PIPE SIZES-NATURAL GAS ,, supply line to the furnace. Length of Pipe Capacity-BTU per Hour Input Pipe Size 3. A ground joint union shall be installed in the gas line Pipe-Feet 1/2" 3/4" ill 0 1-1/4" adjacent to and upstream from the gas valve and 10 132,000 278,000 520,000. 1,050,000 downstream from the manual shutoff valve. 4. An 1/8"NPT plugged tapping accessible for test 20 92,000 190,000 350,000 730,000 4D 30 73,000 152,000 285,000 590,000 gauge connection shall be installed immediately upstream of the gas supply connection to the furnace 40 63,000 130,000 245,000 600,000 for the purpose of determining a the supply gas 50 56,000 115,000 215,000 440,000 pressure. This can be omitted if local codes permit 60 1 50,000 105,000 195,000 400,000 use of plugged tapping in gas valve inlet. 70 46,000 96,000. 180,000. $70,000, 5. Install listed manual-"shutoff valve in the supply gas line external to and immediately upstream of the 80 43,000 90,000 170,000 350,000 1 furnace. See Figure 12. 100 3.8,000 79,0001 150,000 1 305,006 6. Use steel or wrought iron pipe and fittings. 7 DO NOT thread pipe too far. Valve distortion or CHECKING THE GAS PIPING malfunction may result from excess pipe within the Before turning gas under pressure into piping control. Use pipe joint compound resistant to the ed petroleum gases on male threads action of liquefied all openings from which gas can escape should be closed. Immediately after turning on gas,the system only. DO NOT use Teflon tape. See Table 5 and Figure 13. should be checked for leaks. This can be done by watching the 1/2 cubic foot test dial and allowing 4 minutes to show any movement,and by soaping each TABLES pipe connection and watching for bubbles. If a leak is LENGTH OF STANDARD found,make the necessary repairs immediately and PIPE THREADS(INCHES) repeat the above test, The furnace must be isolated from the gas supply piping system by closing the Effective Length Overall Length manual shutoff valve on the combination gas control Pipe Size of Thread of Thread valve during pressure testing of the gas supply piping C, ZD - 0 3/8 - 1/2 9/16 system at pressures up to 112 PSIG. The furnace and its individual shutoff valve must be disconnected from 3/4 1 1/2-9/16 13116 supply piping and supply piping capped during any 1 9/16 Pressure testing of supply piping system at test J pressures in excess of 1/2 PSIG. Defective pipes or fittings should be replaced and not repaired. Never use a flame or fire in any form to FIGURE 13 locate gas leaks;use a soap solution. PROPER PIPING PRACTICE After the pipincy and meter have been checked completely,purge the system of air. DO NOT bleed air inside the furnace. Be sure to check and relight all the gas pilots on other appliances that may have been extinguished because of interrupted gas supply. MIS-897 USE MODERATE AMOUNT OF THREAD SEALANT. LEAVE 2 END THREADS BARE Manual 2100-365 Page 21 8. Adjust manifold pressure by turning gas control • PROPANE(LP) GAS CONVERSION regulator adjusting screw ew clockwise to increase This unit may be converted in the field for pressure or turning counterclockwise to decrease pressure. Manifold pressure must be within use with Propane (LP)gas. Propane gas allowable range below: conversion kit number,WGCK-I is designed Natural gas manifold pressure must be between for conversions of units installed from 3.2 and 3.8 inches W.C. Rated pressure is 3.5 0—6,000 feet elevations. Propane gas inches. conversion kit number WGCK-2 is designed Propane ga s (LP)manifold pressure must be for conversions of units installed from 6,001 between 9.7 and 10.3 inches W.C. Rated — 10,000 feet elevations. These kits maybe pressure is 10 inches. purchased from your local dealer. NOTE. For natural gas, if gas flow rate can't be properly set within these pressure ranges then you must change main burner orifices to obtain proper gas flow rate. 9. Shut off furnace..Turn off gas at equipment shutoff 19. MANIFOLD PRESSURE valve in gas supply line just ahead of furnace. ADJUSTMENT Install outlet pressure tap plug in gas control. Turn You will-need.a 0 to 15 inch,water manometer with 0.1 on gas. inch resolution and a l/VNPTmanual shutoff valve to 10. Check regulator adjustment cover-screw and gas measure actual manifold pressure. control plug for gas leaks. Use a commercial soap' solution made for leak detection. WARNING . °� 20. CHECKING GAS INPUT RATE Correct manifold pressure is necessary for It is the installer's responsibility to see that the BTU proper ignition and burner operation. Failure input fate of the furnace is properly adjusted. Under- to accurately adjust pressure could cause firing could cause inadequate-heat,excessive Under- heat exchanger failure. - condensation or ignition problems. Overfiring could cause sooting,flame impingement or overheating of, Z� =1 C, 1. Turn off gas at equipment shutoff valve in gas heat exchanaer. supply line just ahead of furnace. 2. Remove plug from outlet pressure tap in gas control or gas manifold. & WARNING 3. Install 1/8"NPT manual shutoff valve in hole vacated by plug. Make sure shutoff valve is in off Failure to adjust furnace to the proper firing position, rate could cause heat exchanger failure. 4. Attach manometer to 1/8" NPT manual shutoff -—-------- valve just installed, ti h al l gas heating Depending on your local 5. Slowly open equipment shutoff valve in gas supply Depen0 value and line just ahead of furnace. Start furnace following elevation,you may need to adjust manifold pressure or "change orifices to-et proper-as input rate. Check "Operating Instructions" on front door. I C� - 4= with your local gas,supplier to determine heating value CD 6. Slowly open 1/8" NPT manual shutoff valve leading (BTU/cu.ft.)of natural Gas in your area. to manometer. NOTE: If furnace is being installed at an altitude of 7. Read manifold pressure on manometer. more than 6,000 feet above sea level, you must derate,the furnace. See Section 21 "Standard Orifice Sizing and High Altitude Derate". Manual 2100-365 Page 22 NATURAL GAS INPUT RATE 9. If you left water heater,dryer or range pilots on, Natural gas heating g value(BTU/cu.ft.)can vary allow for them in calculating a correct furnace gas significantly. Before starting natural gas input check, input. A quick way is to allow 1,000 BTU per hour obtain gas heating value at your location from local for a water heater,500 BTU per hour for dryer and supplier. You will need a stopwatch to measure actual 500 BTU per hour for each range burner pilot. gas input- Example: 1. Gas supply pressure must be between 5 and 7 inches If you left gas water heater,dryer,two range'burner .4:1 W.C.for natural gas. pilots and one oven pilot on,allow: 2. Turn off all other gas appliances. You may leave Water heater pilot 1,000 BTU per hour pilots on., Dryer pilot 500 BTU per hour 3. Start furnace following"Operating Instructions" on 2 range burner pilots 1,000 BTU per hour front door. 1 range oven pilot 500 BTU per hour 4:Let furnace warm up for 6 minutes. 3,000 BTU per hour 5. Locate gas meter. Determine which dial has-the Subtracting 3,000 BTU per hour from 124,138 BTU per hour measured above equals 121,138 BTU per least cubic feet of gas and how many cubic feet per ho&. This would be the correct furnace gas input revolution it represents. This is usually one-half, after allowing for pilots left on. one or two cubic feet per revolution. 6. With stopwatch,measure time it takes to consume 10.Manifold pressure may be adjusted within the range two cubic feet of gasp input 3.2 inches W.C.to 3.8 inches W.C. to get rated input:t 2 percent.See Section 17,"Manifold • If dial is one-half cubic foot per revolution, Pressure Adjustment". If you cannot get rated input measure time for four revolutions. with manifold pressure within the allowable range, you must change orifices. • If dial is one cubic foot per revolution,measure 0 time for two revolutions. PROPANE(LP) GAS INPUT RATE • If dial is two cubic feet per revolution,measure time for one revolution. 7. Divide this time by two. This gives average time for ,��A R N I N G 0 one cubic foot of gas to flow through meter. Example: If it took 58 seconds for two cubic feet to Propane (LP) gas installations do not have flow,it would take 29 seconds for one cubic foot to gas meters to double check input rate. flow. Measure manifold pressure adjustment with 8. Calculate gas input using this formula. an accurate manometer. Failure to accurately adjust pressure could cause heat exchanger Gas Heating Value(BTU/cu.ft.) failure, asphyxiation,fire or explosion, x 3,600 sec/hr resulting in damage, injury or death. Gas input= =BTU/hour I i Time(Seconds for one 1. Make sure you have proper main burner orifices. cubic foot of gas) 2. Gas supply pressure must be between 11 and 13 Example: inches W.C.for Propane(LP)was. Assume it took 29 seconds for one cubic foot of gas 3. Starit furnace following"Operating Instructions"on to flow and heating value of 1,000 BTU/cu.ft. front door. 1,000 x 3,600 4. Let furnace warm up for 6 minutes. Gas input= = 124,138 BTU 29 '5. Adjust manifold pressure to 10.0 W.C. t 0.3 inches If you left no other pilots on, this is the furnace gas W.C. See Section 19,"Manifold Pressure input. Adjustment". & WARNING Do not set Propane (LP) manifold pressure at 11.0 inches W.C. It could cause heat exchanger failure. Manual 2100-365 Page 23 21. STANDARD ORIFICE SIZING AND It is the installer's responsibility to see that the furnace HIGH ALTITUDE DERATE input rate is adjusted properly. Derating must be This furnace is shipped with fixed gas orifices for use achieved by reducing the size of the main burner with Natural Gas and sized�for 1000 BTU/cubic foot onfices. berating the furnace by adjusting the gas. Make sure actual gas input does not exceed rating manifold pressure lower than the range specified-in the plate input. You may need to change orifices to get Section 16, Manifold Pressure Adjustment"is correct gas input. Whether you do or not depends on considered to be an improper procedure. input,and your gas heat value.at standard conditions Above 6,000 feet elevation orifice changes are and elevation. Consult your local gas supplier for-gas required,and capacity reductions are a function of heat value and any special derating requirements. See altitude impact and orifice change. Pressure switch Section 20 for more information. change is required above 6;000 feet elevation. For Natural Gas see the Altitude Table 7 below and-the At higher altitudes,the density of the air is reduced. Orifice Tables 8 and 8A on following pages. Therefore,for proper combustion;the quantity of gas burned in the furnace must also be reduced. This is called derating. This unit must be derated when installed at altitudes'gieater than 6,000 feet above sea . level. A high altitude pressure switch must-also be installed for operation above 6,000 feet. High,altitude. pressure switch kit number,8620-189 is designed for this application. TABLE 7 NATURAL CAS DERATE CAPACITIES FOR ALL MODELS WG Rated Sea Input Leven - 1,000 2,000 3,000 4,600, 5,000, 6,000_ 7,000 -8,000 .9,000. 10,000 40,500 40,500 - 39,204 37,908 36,612 . 35,640 34,992 - 34,182 33,696 33,048 - 32,643 32,076 45,000 45,000 43,560 42,120 40,680 39,600 38,880 37,980 37,440 36,720 36,270 35,640 60,750 60,750 58,806 56,862 54,918 - 53,460 52,488 51,273 50,544 49,572 48,965 48,114 67,5001 67,500 65,340 63,1801 .61,020 59,400 58,320 56970 , -56,160 55,080 54,405 53;460 75,000 75,000 ' 72,600 - 70,200 67,800 66,000 ` 64,800 63,300 62,400 61,200 .60,450 59,400 81,000 .81,000 78,408 75,816 73,224 71,280 69,984 68,364 67,392 66,096 65,286 64,152 . 90,000 - 90,000 87,120 -84,240 81,360 79,200 77,760 75,960 74,880 73,440 72,540 71,280 100,000 '100,000 96,800.' 93,600 90,400 88,000 86,400 84,400 . 83;200 81,600 . 80,600 .79,200 112,500 11.2,500 -108,900 -105,300 101,700 ".-99,000 - 97,200 941950 93,600 91,800 90,675 89,100 125,000 125,0001 121,000 117,000 113,000 • 110,000 .108,000 105,500 104,000 102,000 100,750 99,000 Manual 2100-365 Page 24 TABLE 8 NATURAL GAS ORIFICE TABLES FOR MODELS WG24, WG30 AND WG36 # Factory Up to 6,000 Feet No Standard Gas Hear Value Changes Except Input BTU/Cu.Ft for BTU Content 22500 BTU 700749 2.75 2.70 2.60 Per Burner 750799 2.70 2.60 2.50' 800-849 2.60 2.50 2.45 850-899 2.50 2.45 2.35 900-949 2.45 2.35 (2.30) 950-999 2.35 (2.30) 2.25 1000-1049" (2.30) 2.25 [2.20] 1050-1100 2.25 12.201 2.15 Pressure Switch Standard (.55) (2.30) is the standard factory installed orifice size [2.20]orifices are shipped with the unit for"flied installed optional 10% derate Optional 10% Field Up to 6,000 Feet No Converted Gas Hear Value Changes Except Derate BTU/Cu.Ft for BTU Content 20250 BTU 700749 2.60 2.45 Per Burner 750799 2.50 2.45 2.40 800-849 2.45 Z40 (2.30) 850-899 2.40 (2.30) 2.25 V 900-949 (2.30) 2.25 [2.20] 950-999 2.25 [2.20] 2.15 1000-1049- [2t20] 2.15 2.10 1050-1100 2.15 2.15 2.10 F pressLre Switch Sta nda rd-(.55) !YA1151,14.-L niW&1i 71t,7F;l73U7tET_�- �__201 orifices are shipped with the-unit for field installed (2.30)is thefactory installed orifice size for full rated input optional 10% input rate. At standard conditions:30.00 fiches Mercury,60F,saturated,.60'specific gravity. All Natural Gas factory orifice sizing and standard input ratings based on nominal 1025 BTU/cu It gas and sea level conditions All other orifice sizes shown are available as individual items. See Orifice charts below for part numbers and number required. Bard Part No. Orifice Size(mm) Office,Diameter 901 G-092 2.10 0.0826 - No.of Orifices Required 9010-088 2.15 0.0846 Based on Unit Input Rating golo-on 220 0.0866 40,500 (2) 9010-086 2.25 0.0885 45,DOO (2) 9010-082 2.30 0.0905 9010-085 2.35 0.0925 60,750 (3) 9010-079 2.40 0.0945 67,500 (3y 901 O-OU 2.45 0.0964 75,000 (3) 90101-093 2.50 0.0984 81,000 (4) 9010-094 2.60 0.1024 90,000 (4) 9010-095 2.70 0.1063 9010-096 2.75 0.1082 100,000 OW (4) 9010-097 2.80 1.1102 112,500 (5) 9010-098 2.90 0.1142 125,000 (5) Manual 2100-365 Page 25 TABLE 8A NATURAL GAS ORIFICE TABLES FOR'MODELS-WG42,, WG48.AND WG60 11112 ZcT4 : tt t ttt2 2-- Factory Gas Heat' Up to 6,000 feet No •- . • - .- • Standard Value Changes Except • - •- Input BTU/Cu.Ft. for BTU Content. M -• - -• — 25000 BTU 700-749 2:90 2.80' 2.70 Per Burner 750-799 2.80 . 2.70 2.6.0 800-849 2.70 2.60' 2.50 850-899 2.60 2.50 -2.45 900-949 2.50 2.45 (2.40) 950-999 2.45 (2.40) '2.35 1000-1049'" (2.40) 2.35. [2.30] 1050-'Y100 [2.30] 2.25 2.20' - - -. " Pressure Switch Standard (.55) • •— • t j •- - - 1 (2.40)-is the standard factory installed orifice size _' [2'.30] orifices are shipped with the unit for field installed optional 10% derate - Optional - -• - -- 10% Field Gas Heat* Up to 6,000 Feet No •- - • - .- • Converted I Value Changes Except •- •- Derate BTU/Cu.Ft. for BTU Content -• • -+ - 22500 BTU 700-749 2.75 270 2.60 Per Burner 750-799 2:70 2.60 2.50 800-840 2.60-. 2.50 850-899, ".2.50 .2.45 (2.40) 900-949 (2.40) . .2.35 ' [2.30] 950-999 235 [2.30] 2.25 1000-1049** '[2.30] 2.25 2.20 . 1050-1100 2.25 2.25 2.20 Pressure Switch Standard (.55) Wom- .• t : j •- - [2.30]orifices are shipped with the.unit for field (2.40)is the factoryy Installed orifice size for"full rated"input installed dptional 10% input rate. * At standard conditions:30.00 iches Mercury,60F,saturated, .60 specific gravity. All Natural Gas factory orifice sizing and standard input ratings based on nominal 1025 BTU/cu it,gas and sea level conditions All other orifice sizes shown are available as individual items. See Orifice charts on Page 25 for part numbers and number required. Manual 2100-365 Page 26 22. CONVERSION OF GAS INPUT BTUH 2. Set balancing dampers in supply duct system. FROM HIGH TO LOW RATING 3. Check duct work for obstructions or leaks. All the derated WG series units are produced with 4. Make sure filters are clean and in place. maximum BTUH input orifices installed. To field convert input,a change to main burner orifices is 5. Place one thermometer in supply air plenum required. approximately 2 feet from furnace. Locate NOTE. No change to air orifices is necessary. A set thermometer tip in center of plenum to ensure of low input orifices is shipped with every proper temperature measurement. unit. They will be found packaged in a bag 6. Place second thermometer in return air duct behind the burner door. Refer to the unit approximately 2 feet from furnace. Locate rating plate to confirm the proper orifice thermometer tip in center of duct to ensure proper size. Proper installation of the orifices is temperature measurement. detailed as follows: 7. Set room thermostat on highest temperature setting. A. Shut off electrical supply to the unit. Operate furnace 10 minutes. Record supply air and B. Shut off gas supply to the unit. return air temperatures. C. Remove burner access panel. 8. Calculate air temperature rise by subtracting return air temperature from supply air temperature. D. Disconnect gas valve from gas supply piping. If air temperature rise is above the temperature E. Disconnect the two wires from the gas valve. rise range on rating plate,furnace is overfired F. Remove the manifold assembly so that orifices are or has insufficient airflow. Check-as input C� followina the instructions in Section now accessible and remove orifices. Checking Gas Input Rate". If air temperature 0 G. Apply a modest amount of pipe compound to the rise is still above temperature rise range 0 new orifices and screw them into the manifold. specified,more heating air flow is needed. H. To assemble burner reverse steps A through G. Check duct work and grilles to make sure all are properly sized. • If air temperature rise is below the temperature rise range on rating plate,furnace is underfired •��iARNING or has too much airflow. Check-as input' followinc,the instructions in Section Failure to follow these instructions could create "Checking Gas Input Rate". If air temperature a hazard resulting in property damage,bodily rise is still below temperature rise range injury, or death. specified,less heating air flow is needed. Adjust dampers or grilles as needed. • After making adjustments,you must check air temperature rise to verify that resulting air 23. MEASURING AIR TEMPERATURE temperature rise is within allowable range. If RISE air temperature rise is still outside the temperature rise range specified on rating Air temperature rise(supply air temperature minus plate,check duct system design with a return air temperature)must be within allowable air qualified heating engineer. It may be C, temperature rise range specified on furnace rating plate necessary to re-size the duct work. Recheck and in Table 1. air temperature rise after revising duct systems. You will need 2 thermometers with I degree resolution 9. Set room thermostat to desired setting. capable of reading up to 200 degrees F. Check thermometers to make sure they agree,or compensate 10.Remove thermometers and seal duct work holes. accordingly. NOTE. Failure to seal holes could result in reduced Follow this procedure: system perf ormance. 1. Open supply air registers and return air grilles. Make sure the registers and grilles are free of obstruction from rugs,carpets,drapes or furniture. Manual 2100-365 Page 27 FIGURE 14 ACCESS INTERNAL FILTER THROUGH UPPER SERVICE DOOR FRONT DOOR REAR EXHAUST o COVER PLATE FRONT EXHAUST ° COVER PLATE 0000aQ - . Q000aOaoQao 0. OQO��O��OOO�O OOOp"'OfOOgo OO�� . OCY00 Od'�O00 00 O 00 OQ FILTER SCREW MIS-1"9 24. FILTERS HIGH PRESSURE SWITCH AND LOCKOUT A 2"thick throwaway filter is supplied with each unit. SEQUENCE (Standard Feature) ` This filter is installed by opening the main service If the high pressure switch opens,the compressor door. (See Figure 14.) contactor will de-energize immediately. The lockout timer will go into a soft lockout and stay,in soft lockout Replacement filters are available through your dealer. anal the high pressure switch closes and the delay-on- make time has expired. If the high pressure switch 25. COMPRESSOR CONTROL MODULE opens again in.this same operating cycle the unit will go into manual lockout condition and the alarm circuit The compressor control is an anti-short cycle/lockout will energize. Recycling the wall thermostat resets the timer with high and low pressure switch monitoring manual lockout. and alarm output. LOW PRESSURE SWITCH, BYPASS,AND- ADJUSTABLE DELAY-ON-MAKE AND BREAK LOCKOUT SEQUENCE TIMER NOTE. The low pressure switch'is an optional On a call for compressor operation the delay-on-make control and the bypass and lockout sequence period begins which will be 10%of the delay-on-break are part of the standard compressor control setting. When the delay-on-make is complete and the module. high pressure switch(and low-pressure switch if If the low pressure switch opens for more that 120 employed)is closed,the compressor contactor is energized. Upon shutdown the delay-on-break timer seconds, the compressor contactor will de-energize and starts and prevents restart until the delay-on-break and go into a soft lockout. Regardless the state of the low delay-on-make periods have expired, pressure switch,the contactor will reenergize after the delay-on-make time delay has expired: If the low pressure switch remains open or opens again for longer than 120 seconds the unit will go into manual lockout condition and the alarm circuit will energize. Recycling the wall thermostat resets the manual lockout. Manual 2100-365 Page 28 ALARM OUTPUT PHASE MONITOR Alarm terminal is output connection for applications All units with three phase scroll compressors are where alarm signal is desired. This terminal is equipped with a three phase line monitor to prevent powered whenever compressor is locked out due to compressor damage due to phase reversal. HPC or LPG sequences as described. The phase monitor in this unit is equipped with two NOTE. Both high and low pressure switch controls LEDs. If the"&"signal is present at the phase monitor are inherently automatic reset devices. The and phases are correct,the green LED will light. high pressure switch and low pressure ' -ZD switch cut out and cut in settings are fixed by If phases are reversed,the red fault LED will be lit and specific air conditioner or heat pump unit compressor operation is inhibited. model. The lockout features, both soft and If a fault condition occurs,reverse two of the supply manual, are afunction of the Compressor leads to the unit. Do not reverse any of the unit factory Control Module. wires as damage may occur. ADJUSTMENTS ADJUSTABLE DELAY-ON-MAKE AND DELAY-ON-BREAK TIMER The potentiometer is used to select Delay-on-Break time from 30 seconds to 5 minutes. Delay-on-Make (DOM)timing on pow_e_r-up and after power 0 interruptions is equal to 2 minutes plus 10%of Delay- on-Break(DOB)setting: 0.5 minute (30 seconds) DOB = 123 second DOM 1.0 minute (60 seconds) DOB = 126 second DOM 2.0 minute(120 seconds) DOB = 132 second DOM 3.0 minute(160,seconds) DOB = 138 second DOM 4.0 minute(240 seconds) DOB = 144 second DOM 5.0 minute(300 seconds) DOB = 150 second DOM Manual 2100-365 Page 29 :.t 26. .LIGHTING AND SHUTDOWN INSTRUCTIONS FIGURE 15 INSTRUCTION LABEL FOR YOUR SAFETY READ BEFORE OPERATING WARNING:- If you do not follow these instructions exactly,a fire or explosion may result causing property damage, personal injury or loss of life. A This appliance does not have a pilot .It is equipped with. `If you cannot reach your gas supplier; call the fire an. ignition device which.automatically lights the burner. department. Do NOT try to light the burner by hand. C. Use only,your hand to push in-or move the gas control B.. BEFORE, OPERATING' smell all around the appliance lever. Never use tools. If the lever will not push in,-or area .for gas. Be sure to smell next to the floor because turn by hand, don't try to repair it, call a qualified ser- some gas is heavier-than air and will settle on the floor. vice technician._ Force or attempted repair may 'result WHAT-TO DO dF YOU SMELL GAS in a fire or explosion. 'Do not try to light any appliance. D. Do not use this appliance if any part'has been under water. 'Do not t your 'any a electric switch; do not use any Immediately call a qualified service technician to inspect the appliance and to replace any part of.the the control sys- phone tem and any gas control which has been under water. 'Immediately call your .supplier from a -neighbor's phone. Follow the gas supplier's instructions. OPERATING INSTRUCTIONS 1. STOP! Read the safety information above on this label. 5. Remove control access.panel -2. Set the thermostat to lowest setting. 6. Push in gas, control, knob slightly and turn 3. Turn off all electric power to the appliance.. clockwise to `OFF". 4. This appliance is equipped with an ignition device which NOTE: Knob cannot be turned to "OFF unless knob is automatically lights the burner. Do NOT try to light pushed in.slightly. Do not force., the burner by hand. 7. Wait five (5y minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas,STOPI GAS co►MOO _ Follow'"B" in the safety information above on this label. w oFFP�noN ° If you don't smell gas, go to the next step. a O 8. Turn gas control knob counterclockwisen to "ON" CAS 9. Replace control access panel. uaEr Q O 10. Turn on alP.electric power to the appliance. O °ON 0 11. Set thermostat to desired setting. 12. If the app!lance will not operate, follow the,instruction's OFF "To Turn Off Gas To Appliance' and call your service technician or gas supplier. ' TO TURN OFF GAS TO APPLIANCE 1. Set the thermostat.to lowest setting. 4. Push in gas control lever slightly and move to "OFF".. 2. Turn off all electric -power to the appliance if service Do.not fora. is to be performed.. F 5. Reptace control saxes panel. 3. Remove control sxw s penal. 7961-509 Manual 2100-365 Page 30 27. SERVICE AGENCY PROCEDURES FIGURE 16 TOP VIEW OF GAS CONTROL &CAUTION INLET PRESSURE REGULATOR PRESSURE , ADJUSTMENT(UNDER TAP C P SCREW) Label all wires prior to disconnection when Servicing controls. Wiring errors can cause 0 improper and dangerous operation. Verify -00 proper operation after servicing. GAS 0 INLET @� 0 -ON -- 0 ,0 X0-FF WARNING F X CUTLET GAS CONTROL KNOB PRESSURE Follow these procedures before inspecting SHOWN IN"OFF"PosrriON TAP furnace. - Tum room thermostat to its lowest or off BURNERS/HEAT EXCHANGER/FLUE GAS t setting. - Turn off manual gas shutoff valve. PASSAGEWAYS 0 Waft at least 5 minutes for furnace to cool The burners,beat exchanger and interior flile I gas as if it was recently operating[. passages may be inspected using a light on small - Turn off f umace electrical power; failure mirror or an extension handle. Remove the screws to do so co.uld result in injury or death. securing the inducer and collector box. Now inspect the upper tubes of the heat exchanger. Check the exterior of the heat exchanger and,the MAIN BURNER interior flue passages gas 4� ,es for any evidence of. deterioration due to corrosion,cracking or other Observe the main burners in operation. The flame causes. If signs.of sooting exist,remove the burners should be mostly"blue"with possibly a little orange and clean the heat exchanger,as required. (not yellow)at the tips of the flame. The flames should be in the center of the heat exchanger tubes and not impinging,on the beat exchanger surfaces themselves. 28. MAINTAINING UNIT IN GOOD Observe the Ere until the blower starts(there is a WORKING ORDER normal delay period until the heat exchanger warms The unit should be inspected annually by a qualified up). There should be no change in the size or shape of service agency. the flame. If there is any wavering or blowing of the flame on blower start-up,it is an indication of a possible leak in the heat exchanger. WA RNING Use replacement parts listed in the Replacement,Parts list only. The use of incorrect parts could cause improper unit operation, resulting in damage,injury or death. Manual 2100-365 Page 31 ROUTINE MAINTENANCE A' WA R N I N G 1. Air Filters—Check the condition at least monthly when the unit is in use,and replace as necessary. Disconnect electrical power before servicing 2. Lubrication Requirements—The indoor circulating 0 unit. Failure to do socould result in electri6al air blower motor and outdoor circulating air fan shock or death. motor are permanently hi I bricated and require no re- oiling. The combustion air blower motor requires no re-oiling. ANNUAL MAINTENANCE Routine inspection and maintenance procedures are the responsibility'of the user and are outlined below. ���RNIN G 1. Before inspecting unit: Turn off electrical power supply to prevent a. Turn room thermostat to lowest or off setting, injury from moving parts or electric shock. b. Turn off equipment gas shutoff valve. c. Wait for unit to cool if it was recently ROUTINE INSPECTION operating. d. Turn off electrical power to unit. 1. Inspect the physical support of the unit annually to make sure it is securely fastened to the building. 2. Inspect the following: Also look for any obvious signs of deterioration. a. Vent terminal and combustion air intake 2. Inspect the main burners at the beginning of each beginning terminal. Make sure both are free from heating season and clean as necessary. obstructions. 3. Inspect the vent terminal.and 'combustion air intake b. Vertical Vent Applications—Inspect venting hood for any obvious,deterioration, to make sure it system. Make sure system has no holes,is is free and clear of any obstructions. physically sound and free from obstructions. c. Make sure the supply and return air flange 29. REPLACEMENT PARTS sleeves or duct work are securely fastened to unit and physically sound. d. Supply and return grilles must be open and d free from obstructions. QWARNING e. Inspect to make sure the unit is securely Use replacement parts listed in Replacement fastened to the wall. Seal any possible leaks Parts list. Failure to do so could cause between unit and wall with appropriate improper furnace operation, resulting in exterior sealing material. Z; property damage, personal injury, or death. f. Inspect burners;heat exchanger,induced draft blower,and induced draft blower collector. I box. There must be no obvious Replacement.parts for the gas/electric units are signs of deterioration. available through local distributors. g. A replacement parts list manual is supplied with each Inspect all electrical connections and wiring., unit. When'orderih-parts or making inquires h. Check all gas piping for leaks with soap pertaining to any of the units covered by these solution used to detect leaks. instructions,it is very important to always supply the complete model number and serial number of the unit. i. Inspect,clean,and repair as needed the entire This is necessary to assure that the correct parts(or an blowerassembly,air filters,draft inducer, rrec 0 installed). the service cooling coils,and vent options(if approved alternate are issued to aggency. Manual 2100-355 Page 32 30. SEQUENCE OF OPERATION — burner orifices or incorrect manifold pressure, HEATING insufficient combustion air,or installation deficiencies On a call for heat from the thermostat, the induced with respect to return air duct design or sizing. draft blower is energized. Once sufficient draft is Once the problem has been resolved,reset the switch established, the pressure switch contacts close and the by pressing down on the reset button on top of the ignition system is energized. The direct spark ignitor switch. See Figure 17 for additional information. will be energized allowing gas to flow. At the same time the main valve is energized,a 30 second blower delay timer is activated. 31. SEQUENCE OF OPERATION -- After this delay,the heating speed blower relay COOLING energizes. The blower will begin operating and remain On a call for cooling from the room thermostat,the in operation until the set delay time after the call for high speed blower relay will be energized as well as the heat has been satisfied. (See Table 15 for selectable compressor contactor. Following termination of the blower off time delays.) This timing sequence cooling cycle,the blower motor will continue to run for guarantees blower on,blower off operation. one minute. This unit is equipped with a flame rollout switch which See Figure 17 for additional information. is wired in series with the control circuit. This is a The unit may be equipped with a low ambient control manual reset switch and is used for the purpose of for lower outdoor temperature operation in the cooling preventing possible fire hazard in the event of a system mode. If equipped with this optional control the malfunction, if this switch has opened the control condenser fan will not operate immediately upon circuit,there could be Uossible system malfunction. compressor start-up,and will cycle on andpff until the Some of the conditions that might cause a rollout to condensing pressure remains above PSIG. occur are blockage or sooting of primary heat exchanger,overfiring of furnace due to improper main FIGURE 17 SEQUENCE OF OPERATION ELECTRONIC BLOWER CONTROL ACTION SYSTEM RESPONSE Thermostat calls for heat. • Combustion air blower is energized. (W terminal is energized.) • Air proving switch makes. Air flow is established. •. Ignition system is energized • Gas valve opens and main burner lights. • Heat fan on delay timing begins. When timing is complete,the circulating fan is energized at heat speed. Thermostat ends call for heat. • Ignition system is de-energized and gas valve closes. • Combustion air blower is de-energized after postpurge timing. • Heat fan off delay timing begins. When timing is complete,the circulating fan is de-energized. Thermostat begins call for cool. • Cooling contactor is energized. (G and Yterminals energized.) • Circulating fan is energized'on cool speed after 7 second cool fan on delay timing. Thermostat ends call for cooling. • Cooling contactor is de-energized. • Cooling fan off delay timing begins. • After60 seconds the circulating fan is de-energized. Thermostat begins call for manual fan. • Circulating fan is energized on heating speed. (G terminal is energized.) Thermostat ends call for manual fan. • Circulating fan is de-energized. Limit(flame rollout)opens. • Thermostat and ignition system are de-energized and gas valve closes. • Combustion air blower and circulating fan heat speed are energized. Limit(auto reset)or flame rollout • Combustion air blower remains energized for postpurge timing. (manual reset)circuit closed. • The circulation fan remains energized for the selected delay off timing. • Normal operation resumes. Manual 2100-365 Page 33 -. rx r FIGURE 18 FURNACE CONTROL BOARD AND BLOWER CONTROL O Awl 221.20 AACM11C TCAITIM SfSTEM KM 24VAC SOOM-2 403sA t1AX, Iff8d0p 8WaCOOQEssOOsiAcs O FURNACE CONTROL O BOARD 0 ([)I C,0 O O L/ L--J E MOUNT Q FS ATTACH'JUMPER WIRE ScRev Ea a 0I L1 L1 UNUSE0 H C L HERE FOR SINGLE REGUISPEED OPERATION E CIO NLO L2 L2 12 MIS-1482 32. INDOOR BLOWER OPERATION 460 VOLT BLOWER MOTOR SPEED CHANGE All models have multiple speed direct drive blower Field changeover from the factory blower motor speed motors. If supply and return ducts are connected to the settings can require change several different motor unit, the ducts must be of adequate size. Refer to the leads,the addition'or deletion of a wire. appropriate blower tables. See Tables 10, 11, 12,13, Refer to blower motor wiring options as shown below 14 and 15 for maximum static pressures acceptable. for the correct wiring of the blower motor for the Note the minimum CFM for cooling operation. application involved. If voltage and duct design permit,(see blower tables) single speed operation can be achieved as follows: a 230 VOLT BLOWER MOTOR SPEED CHANGE TABLE 9 MOTOR SPEED-TAPS 1. Disconnect main power supply to unit. Speeds' 3 Speed Motor 4 Speed Motor 2, Remove and tape off the unwanted indoor motor Low Red Red speed tap from the heat or cool terminal on the furnace control board. Med. Low NA Purple' 3. Next install a jumper wire with multiplier between Med. Blue NA heat and cool terminal and attach desired blower Med. High NA Blue motor speed to other side of multiplier. Nigh Black Black 4. Energize the system in cooling and heating modes and check for proper blower operation. Manual 2100-365 Page 34 FIGURE 19 460 VOLT BLOWER MOTOR WIRING OPTIONS WG24,WG30 AND WG36 MODELS IBRH USETHIS DIAGRAM FOR THE FOLLOWING 12 3 COMBINATIONS OF HEATING AND COOLING 2 3 SPEED SELECTION HEATING 8K 6K 8 coa-ING - HEATING 0 MEDIUM HIGH-BL HIGH-BK UR R MEDIUM LOW-PR HIGH-BK i8c COOLING IBM BR:D I LOW-0 HIGH-OK y 8R IBRH " 2 3 R 4 USE THIS DIAGRAM FOR THE FOLLOWING COMBINATIONS OF HEATING AND COOLING S 6 SPEED SELECTION eK COOLING HEATING MEDIUM HIGH-BL MEDIUM HIGH-GL OL, LOW-PRPR, MEDIUM LOW MEDIUM LOW-PR HEATING AND COOLING OR 2 LOW-R LOW-R IBM BR7 Y (HIGH SPEED NOTUSEO) _y "ORC USE THIS DIAGRAM FOR THE FOLLOWING COMBINATIONS IKL IBRH OF HEATING AND COOLING SPEED SELECTION 2 3 COOLING HEATING 5 jl !d�2�53 MEDIUM HIGH-BLI MEDIUM'LDW-PR OR LOW-0 BL, PR' 8K MEDIUM LOW-PR MEDIUM HIGH-BL OR LOW-R HEATING' OR T11 Tt4r -R jMEO[UM1 HIGH-eL OR MEDIUM LOW-PR 6L. PR. 77LOW COOLING OR R _LL1 R (HIGH SPEED NOT USED) IBM ID ....may IBM BLOWER SPEED COLORCW NOTE BASED ON THE WIRING DIAGRAM USED, A JUMPER HIGH BLACK - BK WIRE BETWEEN TERMINALS 91 AND 96 OF THE MEDIUM HIGH BLUE - BL, IN I DOOR BLOWER RELAY HEATING ( IBRH) MAY BE MEDIUM LOW PURPLE - PR REQUIRED TO BE REMOVED. LOW RED - R NOTEA JUMPER BASED ON THE WIRING DIAGRAM USEO, ,A c: AUX. ORANGE - 0 WIRE BETWEEN TERMINAL 93 OF THE INDOOR BLOWER RELAY COOLING (IGRC) AND TERMINAL #6 OF THE 18RC - INDOOR BLOWER RELAY, COOLING INDOOR BLOWER RELAY HEATING (IBRH) MAY BE [9RH - INDOOR BLOWER RELAY, HEATING REGUIREO TO BE AOOE1 M]&hS-1725 Manual 2100-365 Page 35 i FIGURE 20 460 VOLT BLOWER MOTOR WIRING OPTIONS WG42 WG48 AND WG 60 MODELS r ---rI8RH USE THIS DIAGRAM FOR T1E FOLLOWING R COMAINATIONS OF HEATING AND COOLING- SPEED SELECTION COOLING HEATING. HIGH-BK MEDIt*BL OR LOW-R BL �R R EX R Y IBC 8 IBM 8R R ) I HRH USE THIS OIAGRAM FOR THE FOLLOWING 4 1 COMBINATIONS CF HEATING AND COCLING 2 3 R SPEED SELECTION 5 6 2 3 COOLING HEATING --BK OL OR R *R' MEOILFI-9 MEOI7a. L LOW-R LOW-R (HIGH SPEED NOT USED) IBC BRC)8R 1 IBRH �4 l USE THIS DIAGRAM FOR THE FOLLOWING Z 3 R 5 6 2 . 3 LON)BINATIONS FEATING AND COOLING' SPEED SELECTION COOLING HEATING L R 8K MEO[LM EC LOW-R (HIGH SPEED NOT USED) I E3C R _ A ._..yR r IBRH 4 ) USE THIS OIAORAM FOR THE FOLLOWING 2 3 R COMBINATIONS OF HEATING AND COOLING 5 6 2 3 SPEED SELECTION 8K COOLING HEATING HIGH-B( HIGH-BK 8 I (MEDIUM ADD LOW SPEED NOT USED.) R BL IBC 8R�\ I8M _y R BLOWER SPEED COLOR CODE NOI` &BASED ON TFE WIRING DIAGRAM USED, A JUMPER HIG�1 BLACK - gK WIRE BETWEEN TERMINAL 13 OF THE INOOOR BLDYER RELAY COOLING3(IBRC) AND TERMINAL 11 MEDIUM BLUE-BL OF THE INDOOR BLOWER RELAY HEATING(IBRH) LOW REG - R MAY BE REOJIREO TO BE REMOVED OR ADDED. AUX. ORANGE-O NOTE®BASEO ON 4E WIRING DIAGRAM USEG, A JUVER WIRE BETWEEN TERMINAL 13 OF THE INDOOR BLOWER RELAY COOLING (IBRC) AND TERMINAL A5 IBRC - INDOOR BLOWER RELAY, COOLING OF THE INDOOR BLOWER RELAY HEATING QSRH) IERH - INDOOR BLOWER RELAY, HEATING MAY BE REOUIREO TO EE REMOVED OR A00`O. MIS-1487 Manual 2100-365 Page 36 } i TABLE 10 WG241 INDOOR BLOWER PERFORMANCE 230 AND 460 VOLTS Recommended WG241 cooling airflow range at rated 800 CFM 0 0.25 ESP (WC)is 680-920 CFM, Factory set on Low Speed for cooling and Medium High for heating. COOLING MODE MANUAL-FAN and HEATING MODE ches Wet Coil 90,000 BTU Input 81,000 BTU Input H2O High Med High Med Low Low High Med High Med Low Low High Med High Med Low Law 0.0 --- --- --- 960 --- 1450 1220 --- --- --- 1220 1040 0.1 --= -•-- --- 905 -.-- 1375 1175 --'= --- --- 1175 985 0.2 --- --- --- 850 --- 1320 1130 -__ ___ ___ 1130 930 0.3 --- --- --= 775 1395 1225 1045 --- --- 1225 1045 855 0.4 --- --- 890 710 1300 1140 970 -=- --- 1140 970 --- 0.5 --- --- 800 --- 1190 1050 --- --- 1190 1050 . 880 --- 0.6 --- 860 680 --- 1080 940 --- --- 1080 940 ---ESP --- COOLING MODE MANUAL FAN and HEATING MODE Inches Wet Coil 67,500 BTU Input 60,750 BTU Input H2O High Med High Med Low Low High Med High Med Lowl Low High Med High Med Low Low 0.0 --- --- --- 960 --- 1450 1220 1040 --- --- 1220 1040 0.1 --- --- --- 905 --- 1375 1175 985 --- --- 1175 985 0.2 --- -- --- 850 --- 1320 1130 930 --- --- 1130 930 0.3 --- --- --- 775 --- 1225 1045 855 --- --- 1045 855 0.4 --- --- 890 710 --- 1140 970 --- . --- 1140 970 790 0.5 --- --- 800 --- 1190 1050 880 --- 1190 1050 880 --- 0.6 --- 860 680 --- 1080 940 :-- --- 1080 940 760ESP --- COOLING MODE MANUAL FAN and HEATING MODE Inches Wet Coll 45,000 BTU Input 40,500 BTU Input H2O High Med High Med Low Low High Med High Med Low Low High Med High Med Low Low 0.0 --- --- --- 960 --- --- 1220 1040 --- --- 1220 1040 0.1 --- --- --- 905 --- --- 1175 985 --- --- 1175 985 0.2 --- --- - 850 1320 1130 930 --- --- 1130 930 0.3 --- --- --- 775 --- 1225 1045 1 855 --- 1225 1045 855 0.4 --- --- 890 710 1300 1140 970 790 --- 1140 970 790 0.5 --- --- 800 --- 1190 1050 880 --- 1190 1050 880 700 0.6 --- 860 680 --- 1080 940 60 - -- 1080 940 760 -.-- Voltage adjustment—Reduce airflow by 100 CFM for 208 Volt Dehumidification coil adjustment—Reduce airflow by 35'CFM for dehumidification coil installed Top outlet adjustment—Increase airflow by 50 CFM for top outlet models SG-3,RG-3,non-ducted application adjustment—Reduce airflow by 100"CFM for SG-3 and RG-3 installations Manual 2100-365 Page 37 TABLE 11 WG301,INDOOR BLOWER PERFORMANCE ns 23Q.AND 460 VOLTS. Recommended WG301 cooling airflow range at rated 1000 CFM @ 0.35 ESP(WC)is 820-1150 CFM Factory set on Medium High Speed for cooling and for heating. COOLING MODE - MANUAL FAN and HEATING MODE ESP Inches Wet Coil 90;000 BTU'Input 81,000 BTU Input H2O' High Med Nigh Med Low Low High' Med High Med Low Low High: Med High Med Low Low 0.0 -- --- 1060 890 --- - 1350 1120 940 = 1350 1120 • 940 0.1 --- -- '1000 820 --- 1260 1060 870 --- 1260 - 1060 . 870 0.2 . --- 1160 950 --- ' 1370 1200 - 1010 . --= -- 1200 1010 810 0.3 --- 1080 880 --- ' 1290 1120' 940 --- -- 1120. 940 --- 0.4 1150 990, --= -=- 1190 1030 --- --- 1190. 1030 860 __- 0.5 '1050 910 -- . --- 1.090 950 =-- --- 1090 950 --- --- 0.6 940 _-- =-- -- -980 --- ---• --- 980 840 --- COOLING MODE , MANUAL FAN and HEATING MODEESP " Inches -- Wet Coil, 671500 BTU Input 60,750 BTU Input H2O. High Med High Med Low Low High Med High Med'Low Low High Med High Med Low Low 0.0 -- - --= 1060 890 --- 1350 • 1120 940 --- --- 1120, 940 •0.1 . --- --- '1000 820 --- 1260 1060 870 --- --- 1060• 870 0.2 1160. 950 --- - 1200" 1010' ' 810 - --- 1010* 610 0.3 --- 1080 880 --- --- 1120 940 . 750 --- 1120 1 940 750, 0.4 1150. 990 _ --- --- 1190 1030 860 --- --- 1030: 860 680 0.5 1050 910 -= --- '1090 950• 780 --- 1090 950 780 0:6 -940 -_ --- --- 980 840'•' 980 840 660• --- COOLING MODE MANUAL FAN and HEATING MODE ESP Inches Wet Coll 45-2000 BTU Input 40,500 BTU input H20 . High Med High Med Low Low - High• Med High Med Low Low High Med High Med Low Low 0:0 --- --- 1060 890 --- 1°350 1120 '940 -- --- 1120 • 940 0.1 --- --- 1000 820 -- 1260 1060 870 --- --- 1060 .870 0.2 . --- 1160 950 -.-- ---• 1200 1010 810 --- 1200 1010 810 0.3 --- 1080 . 880 -- - 1290 1120 940 750 --- 1120 940 750 0.4 1150 990- --- --- 1190 1030 860 680 - 1030 860 680. 0.5 1 .1050 910 =-- --- 1090 950 J 780 -- -1090 950 780 600 0.6 940 --- -'=- --- 980 ' . 840 1 660 --- 980 , 840 660 - - Voltage adjustment—Reduce airflow by 100 CFM for 208 Volt Dehumidification coil,adjustment Reduce airflow by 35 CFM for dehumidification coil installed Top outlet adjustment Increase airflow by 50 CFM for top outlet rnodels SG-3,RG-3,non-ducted application adjustment—Reduce airflow by 100 CFM for SG-3 and RG-3 installations Manual 2100-365 Page 38 . TABLE 12 WG361 INDOOR BLOWER PERFORMANCE 0 230 AND 460 VOLTS Recommended WG361 cooling airflow range at rated 1100 CFM 0 0.250 ESP (WC)is 935-1265 CFM Factory set on Medium High Speed for cooling and for heating. COOLING MODE MANUAL FAN and HEATING MODE ESP Inches Wet Coll . 90,000 BTU Input 81,000 BTU Input H2O High Med High Med Low Low High Med Hlgh Med Lowl Low High Med High Med Low Low 0.0. --- --- 1060 --- --- 1350 1120 940 ---: 1350 1120 940 0.1 --- 1220 1000 --- --- 1260 1060 870 --- 1260 1060 870 0.2 --- .1160 950 --- 1370 1200 1010 --- --- 1200 1010 810 0.3 1250 1080 --- --- 1290 1120 940 --- --- 1120 940 0.4 1 1150 1 990 -== --- 1190 1030 --- -=- 1190 1030 860 --- 0.5 1050 --- --- --- 1090 950 --- - --- 1090 950 --- --- 0.6 940 --- --- --- 080 --- -- --- 980 840 --- --- COOLING MODE MANUAL FAN and HEATING MODE ESP Inches WetCoil 67,500 BTU Input 60,750 BTU Input H2O High Med High Med Low Low High Med High Med Low Low High Med High Med Low Low 0.0 =-- _-- 1060 --- --- 1350 1120 940 --- --- 1120 940 0.1... --- 1220 1000. --- --- 1260 1060 870 --- --- 1060 870 0.2 --- 1160 950. --- --- 1200 1010 1 810 --- --- 1010 810 0.3 1250 1080 --- --- --- 1120 940 750 --- 1120 940 750 0.4 1150 990 --- --- 1190 1030 860 --- --- 1030 860 680 0.5 1050 --- --- --- 1090 950 780 1090 950 780 -- 0.6 940 --- --- --- 980 1 840 1 --- --- 980 840 660 --- COOLING MODE MANUAL FAN and HEATING MODE ESP Inches Wet Coil 45,000 BTU Input. 40,500 BTU Input H2O High Med High Med Low Law High Med High Med Low Low High Med High Med Lowl Low 0.0 --- --- 1060 --- -- 1350 1120 940 --- --- 1120 940 0.1 --- 1220 1000 --- --- 1260 1060 870 --- --- 1060 870 0.2 --= 1160 950 --- --- 1200 1010 810 --- 1200 1010 810 0.3- 1250 1080 --- --- 1290 1120 940 750 --- 1120 940 750 0.4 1150 990 --- --- 1190 1030 860 680 --- 1030 860 680 0.5 1050 --- --- --- 1090 950 780 --- 1090 950 780 600 0.6 940 --- --- --- 980 840 660 --- .980 840 660 --- Voltage adjustment—Reduce airflow by 100 CFM for 208 Volt Dehumidification coil adjustment—Reduce airflow by 35 CFM for dehumidification coil installed Top outlet adjustment—Increase airflow by 50 CFM for top outlet models SG-3,RG-3,non-ducted application adjustment—Reduce airflow by 100 CFM for SG-3 and RG=3 installations Manual 2100-365 Paoe 39 TABLE 13 WG422 INDOOR BLOWER PERFORMANCE @ 230'AND 460 VOLTS Recommended WG422 cooling airflow range at rated 1300 CFM @ .35,ESP(WC)is 1500-1030 CFM Factory set on Medium Speed for heating and cooling ' COOLING MODE ' MANUAL FAN and HEATING MODE ESP Wet Coil Inches :125,000 BTU Input 112,500 BTU Input H.O High Medium Low High Medium Low High Medium_ Low .00 --- . 1540 1140 --- ' 1640 1.230 = -1640 1230 .10 --- 1480 1090 --- 1580 1180 -=- 1580 1180 .20 --- 1410 1030 1880- 1510 -- - 1510 1090 .30 '' 1360 --- 1760 1460 -__ _-- 1460 =-- .40 --- 1250 -_ -1670 - 1340 -- 1670 1340 .. .50 1460 1150 --- 1560 1240 -- 11,430 1560 1240 --- .60 1340 1040 --- 1430 1130 --- 1130 --- COOLING MODE. MANUAL and HEATING MODE ESP :Inches. Wet Coil 100 000 BTU 90,000 BTU Input . . H90 High Medium Low High Medium Low High -Medium Low .00.. --- --- 1190' --- 1690 1280' --- 1690 1280 .10 --- 1530 1140 - 1630 1230 - - 1630-. 1230. .20 --= 1460 1070 --- 1560 1160. --+- 1560 `1160 .30 --- 1410 1050 1810 1510 1140 - 1510 1140 .40 --- 1'36d --- 1720 • 1390 _.- 1720: 1390 1020 .50 1510- 1200 --- 1610 12901 --- 1610 1290 970 .60 1390 1090 --- 1480• 1180- --- 1480 1180 -- COOLING MODE MANUAL FAN and HEATING MODE ESP Wet Cart Inches . 75,000 BTU Input 67,500 BTU,Input* H.O High Medium Low High Medium Low High Medium Low .00 --- --- 1240' -= 1740 1330 --7 1740,. 1330. .10 --- --- 1190 --- 1680 1280 --- 1680 1280 .20 --- 1510 1120 --- 1610 1210- -- 1610., 1210. .30 --- 1460 1100 1860 1560 1190 - - 1560 1190 1340 •-- . 1770 1440 1070 --- 1440_: _1070 .50 --- 1260 --- 1660 1340 970 1660 1340 970 60 1440 1140 -- 1530 1230 --- 1530 1230. --- Voltage adjustment—Reduce airflow by 130 CFM for 208 Volt Top outlet adjustment—Increase airflow by 65 CFM for top outlet models SG-5,FIG-5,non-ducted application adjustment'—Reduce airflow by 170-CFM for SG-5 and RG-5 installations Manual 2100-365 Page 40 TABLE 14 WG481 INDOOR BLOWER PERFORMANCE 0 230 AND 460 VOLTS Recommended WG481 cooling airflow range at rated 1550 CFM @ .38 ESP (WC)is 1750,-1280 CFM Factory set on High Speed for cooling and Medium Speed for heating. COOLING MODE MANUAL FAN and HEATING MODE ESP Wet Coil 125,000 BTU Input 112,500 BTU Input Inches HSO High Medium Low High Medium Low High Medium Low .00 --- 1540 --- 1640 1230 --- 1640 1230 .10 1480 --- --- 1580 1180 --- 1580 1180 .20 1780 1410 --- 1880 1510 1510 1110 .30 1670 1360 --- 1760 1460 --- --- 1460 1090 .40 1570 1250 --- 1670 1340 1670 1340 --- .50 1460 --- 1560 1240 --- 1560 1240 --- .60 1340 --- --- 1430 1430 1130 Fn COOLING MODE MANUAL FAN and HEATING MODE ESP Wet Coil 100,000 BTU 90,000 BTU Input Inches H2O High Medium Low High Medium Low High Medium Low .00 --- 1590 --- --- 1690 1280 --- 1690 1280 .10 --- 1530 --- --- 1630 1230 --- 1630 1230 .20 1460 --- --- 1560 1160 --- 1560 1160 .30 1700 1410 --- 1810 1510 1140 --- 1510 1140 .40 1620 1300 --- 1720 1390 --- 1720 1390 1020 .50 1510 --- --- 1610 1290 --- 1610 1290 970 .60' 1390 1480 1180 1480 1180 COOLING MODE MANUAL FAN and HEATING MODE ESP Wet Coil 75,000 BTU Input 67,500 BTU Input Inches HSO High Medium Low High Medium Low High Medium Low .00' --- --- 1640 --- 1740 1330 --- 1740 1330 .10 --- 1580 --- --- 1680 1280 --- 1680 1280 .20 --- 1510 --- --- 1610 1210 1610 1210 .30 1750 1460 --- 1860 1560 1190 1560 1190 .40 1670 1340 --- 1770 1440 1070 --- 1440 1070 .50 1560 1260 1660 1340 , 970 1660 1340 970- .60 1440 1530 1230 1530 1230 --- Voltage adjustment—Reduce airflow by 130 CFM for 208 Volt Top outlet adjustment—Increase airflow by 65 CFM for top outlet models SG-S,RG-5,non-ducted application adjustment—Reduce airflow by 170 CFM for SG-5 and RG-5 installations Manual 2100-365 Page 41 TABLE 15 WG601 INDOOR BLOWER PERFORMANCE @ 230 AND.460 VOLTS Recommended WG601 cooling airflow range at rated 1650 CFM @ .30 ESP(WC)is 1910-1340 CFM Factory set on High Speed for cooling and Medium Speed for heating. COOLING MODE MANUAL FAN and HEATING MODE ESP Wet Coil . 125,000 BTU input 112,500 BTU Input- .Inches - H50 High Medium Low High ,Medium Low High Medium Low . .00 1930 -1540 --- --- 1640 -1230 --- 1640 1230 .10 1850 1480' --- --- 1580 1180 --- 1580 1180 .20 1780 1410- - - 1880 .1510, --- 1510 1110 .30 1670 1360 --- 1760 • 1460 --- --- 1.460 1090 .40 1570 --- --- 1670. 1340 --- 1670 1340 --- t_ .50 1460 -- - 1560' 1240 --- 1.560 1240 --- 60 1340 -=- -=-. 1430 --- --- 1430 1130 --- COOLING MODE MANUAL FAN and HEATING MODE ESP Inches .Wet Coin 100,000 BTU 90,000 BTU Input ' H50 High Medium Low High. Medium Low High Medium Low .00 --- 1590 --- ~--- 1690 1280 --- 1690- 1280 .10 1900 1530 --- ---.. -1630 1230 --= 1630 - 1230 .20, 1830- " 1460 --- --- 1560 1160 --- 1560 1160 .30 1760 .1410. --- 1810 1510 1140 --- 1510 1140 .40 1620 --- --- 1720 1390 --- 1720 1390 1020 .50 1510 --- --- 1610 1290 --- 1610 1290 970 6Q 1390 - --- 1480 1180 --- 1480 1180 --- COOLING MODE MANUAL FAN and HEATING MODE. ESP 'Wet Coil 75,000 BTU Input 67,500 BTU Input 'Inches Hp High Medium Low . High' Medium Low High Medium Low .00 -=- 1640 -.- --- 1740 1330' -- 1740 1330 .10 1950 1580 --- --- 1680 1280 - 1680 1280 .20 1880 1510 --- --- 1610 1210 --- 1610 1210 3Q 1750 1460 --- 1860 1560 1190 --- 1560. 1190 40 1670 1340 1770 1440 1070 -•-- 1440 1070 .50 1560 --- --- 1660 1340 970 1660 1340 970 6Q 1440 --- --- 1530 1230 --- 1530 1230 --- Voltage adjustment—Reduce airflow by 130 CFM for 208 Volt Top outlet adjustment—Increase airflow by 65 CFM for top outlet models - SG-5,RG-5,non-ducted,application adjustment—Reduce airflow by 170 CFM for SG-5 and RG-5 installations Manual 2,1001.365 Page 42 ~ ` ^ TABLE 16 ' INTEGRATED FURNACE AND BLOWER CONTROL OPERATION IGNITION SEQUENCE CONTROL Ignition Source 24 VAC D8| Flame Sensing Remote Timings - Prepurge 15mecondm - P"w e 80oeunndm (Oif cycle terminated before valve"un°) ' mtnrmo/puqge 150000ndo ' Pressure switch proving period ao seconds ' Trials for ignition 3 per ignition ' Tda|for igniU ------'- on 7 sequence - |Onidnnsequence lockout 60 -'~'''~to��`~ ^~"� mmm�m m="for/Qmoon).auto reset - can be reset during the 60 minute lockout period byopening thermostat circuit for 3 seconds ormore ~ Heat blower on-delay 3O seconds (timing starts when ignitorcycles off) ' Heat b|ow/eroff-delay e0120150ou x�b|e' at120 ' Cool blower on'delay ` aeo'' ~'^~`~�'~~ 'factory"�` seconds ' Cool blower off-delay 60oeo-nda ' Manual fan operations Operates on selected heating speed and cycles off during - ��Qhlimit con�oiope��on Automatic|Qn|Uonurbur�ev�*s�upo�quen�o. - �1ememUou|�w�|rhopenaUon remet/ �� sequence restart See Note 1, rwanua|eoet ign|ton sequence initiated after switch ismanually -- reset. See Note 1' NOTE // After ihe fourth limit trip on a given call for heat there W11 be a 1 hour.re lay -"--'' before the� ..'-..sequence~. .~~~.'^. After either high limit w"'up flam e xxmouto.".°.aomo�on the inobm�uV/operate for n/e3Doeoondpout p d meoo/n/b� �� blbwwrw0 ��eybr,heoe/och»do�d�/� ffnn0Yen-- ' -'' SAFETY UNITS upenstfon, #7ecomfort air b}ovevw0rondnue (ooperate. High limit/Rollout GPGTin24Volt Pressure switch GpGT safe start check ' COMFORT FAN CONTROL Heating Speed Fan Nunnakzpensdon ' ON delay oo seconds fixed. Timing starts when igniter de-energized ' OFF delay u selectable Umingu'1oo seconds standard can he changed o:en or160aeoonds Limit Operation {lNvvhen�mit-PEN Flame Sense OFF after OFF delay when UmitC/LOSES ']NifUameissensed auddhensiuno call for heat Cooling Speed Fan - ON delay 7neonndo ' OFF delay snseounds Manual Fan ON continuouslyWhen call for cool,the fan switches to COOLING speed. Then when thermostat maUmhed the fan owi�hesback ooHEATlN8 speed after/�{}OL|NG OFF - delay. DIAGNOSTIC INDICATOR ' A red LED im provided tr/ndioatasystem faults as follows: Steady G F ��ema|oon�m|ha |t standby, -all�-� �-��at--'-' -'''''-~~~ =""v", ' m nrnnppwe� opcheck oA fuse pnnontm/ 1 flash'Lockout due on failed igniUonur flame dropoma ' 2 flashes'Pressure switch open with inducer on o flashes'Pressure switch iu closed with inducer off 4 flashes-Limit switch imopen 5 flashes-Flame detected with gas valve closed 6 flashes-Compressor output delayed from short cy:|*/stagingtimer The flash rate is 0.25 seconds on,0.25 seconds off with 2.0 seconds pause between flash codes. Manual 2100-365 Page 43 e� tit:• - 33. PRESSURE SERVICE PORTS. . High and low pressure service•ports are installed on all units so that.the system operating pressures can be observed. Table 17 outlines expected pressures at various indoor and outdoor temperatures. TABLE 17 COOLING PRESSURE TABLE Return Air Model Temperature Pressure 75 80 85 90 95 100 105. 110 115 75-deg. DB Low Side 72 '74 76 77 79. 81 82 83 85 62 deg.WB High Side 201 216 231 246 263 280 297 315 335 WG241 80 deg.DB Low Side,: 76 79 81 83 85 87 88 90 .91 67 deg.WB• High Side 207 221 237 253 270 287 306 324 344 85 deg. DB Low Side 82 85 87 89 91 ' 93 `95 97 98 72 deg.WB High Side 214 229 2451 262 280 298 316 336 356 75 deg..DB Low Side 76 ,,77 78 79 81 `. 82 84 85 87 -62 deg.WB High Side 218 231 245 261 278 295 314. 334 356 WG301 80 deg. DB Low Side 81 '82 83 85 87 88 90 91 93 67 deg.WB High Side 223 237 251 267 285 3031 322 343 -365 85 deg:DB Low Side 87 88 90 91 ' 93 94 96 98 , 100 72 deg.WB High Side 232 246 261 '277 295 313 333 355 378. 75 deg. DB , Low Side 72 74 75 76 78 79 81 :.82 83 . 62 4eg.WB High Side 222 '2381 255 2721 290 308 326 346 366 WG361 80 deg. DB Low Side 77 79 81 82 84 85 87 88 89 67"deg,WB High Side 228 245 '262 279 298 316. 335 355 375 85 deg.DB Low Side 83 85 86 88 90 91 93 95 96. 72 deg.WB High Side 2371 254 271 289 308 327 3461 367 388 75 deg. DB .. Low Side 66 69 71 73 75 76 78 - 79 81 62 deg:WB High Side 206 221 236 251' 267 282 300 315 332 WG422 80 deg. DB . Low Side 72 74 761 78 80 81 84 85 . 87 67 deg.WB High Side 211 226 2421 257 274 290 307 323 341 86 deg. DB. Low Side .78 80 82 84 86 87 89 91 93 72 deg.WB High-Side 2191 , 234 2501 266 2831 299 316 334 352 75 de g.-pB Low Side 69 70 72 ' 73 74 75 76 77 79 62 deg.WB High Side 199 214 229 244 261 278 294 312 331 WG481 80 deg.DB. Low Side 74 75 76 78 • . 79 80 82 83 85 . 67 deg.WB High Side 205 220 235 251 268 285 302 321 340 85 deg:DB Low Side 80 81 83 84 85 86 88 89 91 72 deg.WB High Side 210 226 242 259 277 294 314 332 - 352 75 deg. DB' Low Side 69 70 72 73 7.4 75 76 77 79 62 deg.WB High Side, 2311. 248 " 265 283 301 319 _338 356 376 WG601 80 deg. DB Low Side 74 15 76 77 79 80 81 82 84 67 deg.WB High Side 237 254 272 - 290 309 327 346 366 386 85 deg. DB Low Side 80 81 82 83 85 86 87. 88 .90 72 deg.WB High'Side 245 263 282 3001 320 339 360 -3791 399 Low side pressure t 2 PSIG High side pressure t 5 PSIG Manual 2100-365 Page 44 34. REFRIGERANT CHARGE 36. LOW-NOX BURNER ASSEMBLY"N" The correct system R-22 charge is shown on the unit SUFFIX MODELS ONLY— U.S. rating plate. Optimum unit performance will occur INSTALLATIONS ONLY with a refrige rant charge resulting in a suction line NATURAL GAS MODELS ONLY temperature(6"from compressor)as shown in Table 18. Model numbers.desigmated with an'W'are designed' The suction line temperatures in Table 18 are based for low NOx emissions which comply with all California Air Quality Management District upon 80 degrees F dry bulb/67 degree wet bulb(50% regulations for nitrogen oxide emission levels. Refer R.H.)temperature and rated airflow across the' to Figure 22 for NOx insert information. evaporator during cooling cycle. Total system charge for these models can be found in IMPORTANT Table 1. TABLE 18 For propane (LP)conversions the NOx REFRIGERANT CHARGE reduction screen inserts shown below must be - removed. This is accomplished by removing Rated 95 Deg.F 82 Deg.F the bumerbox assembly and removing the Model Airflow OD Temp. OD Temp. NOx screens. Reassemble unit properly WG241 800 51 -59 60-62 �before firing. Failure to remove the NOx screens can result in improper operation and WG301 1000- 58-60 60-62 malfunction of the burner system. WG361 1100 56 -59 60-62 WG422 1300 55-57 66-68- WG481 1550 54-56 64-66 WG601 1650 56-58 66-68 FIGURE 22 LOW NOX INSERT 35. FAN BLADE SETTING DIMENSIONS NOx REDUCTION BURNER, Shown in Figure 21 is the correct fan blade setting SCREEN INSERT a - I dimension for proper air delivery across the outdoor coil. OL-L FIGURE 21 l I n 7 FAN BLADE I I MANIFOLD UPPER HX I t TUBE BURNER BOX III PARTITION MIS-1481 TABLE 19 FAN BLADE DIMENSION III Dimension Model A III WG24 I Ai WG30 I A WG36 1 WG42 I WG48 I WG60 I Manual 2100-368 Page 45 INDEX WIRING DIAGRAMS and LADDER DIAGRAMS Unit Basic Manual Basic Manual Model No. Wiring Diagram . Page No. , Ladder Diagram 'Page No. WG241-A 4085-132A 48 4085-121A 49 WG241-B 4085-232A 50 408 5-221 A 51 WG241-C 4085-331A 52 4085-332A 53 WG301-A 4085-130B 54 4085-121 A 55 WG301-B 4085-230B 56 4085-221 A 57 WG301-C 4085-327B 58 4085-328B 59 WG361-A 4085-130B 54 4085-121A 55 WG361-B 4085-230B -56 4085-221A 57 WG361-C 4085-327B 58 4085-328B 59 WG422-A 4085-126A 60 4085-127 61 WG422-B 4085-226A 62 4085-227 63 WG422-C 4085-323A 64 4085-324 65 WG481-A 4085-120B 66 4085-121k 67 WG481-B 4085-220B 68 4085-221 A 69 WG481-C 4085-317C 70 4085-31 SA 71 WG601-A 4085-120B 66 4085-121A 67 WG6 01-B 4085-220B 68 4085-221 A 69 WG601-C 4085-317C 70 4085-318A . 71 Manual 2100-365 Page 46 si F COMPONENT CODE IS CIRCUIT BREAKER R CDP COMPRESSOR GV CC COMPRESSOR CONTACTOR PS *1 "' PPL CCM COMP. CONTROL MOOIJ-E ER W lz FIB FURNACE CONTROL ECIARO FR FLAME ROLLOUT TS FS FLAME SENSOR P6 P12 PLI R CIND GROUND T SL GV GAS VALVE G HPC HIGH PRESSURE.CONTROL rec INDOOR SLOWER CAPACITOR L L SK Y IBM INDOOR SLOWER MOTOR BL Q 109 INDUCED DRAFT SLOWER GL GR Id LAC LOW AMBIENT CONTROL (D LPL LOW PRESSURE CONTROL ElL (D OFC OUTDOOR FAN CAPACITOR OFM OUTDOOR FAN MOTOR R 2— PLI 2 PIN PLUG PM PHASE MONITOR TI R PR- PRIMARY LIMIT PS PRESSURE SWITCH 7 9 9OI sr SPARK IGNITER GNO & s SL SECONDARY LIMIT 1 2 3 T TRANSFORMER 0 vua mn.a @ TS TERMINAL BLOCK -j 7 T I TS TERMINAL STRIP —Y— —BK— IUSE COPPER ORI ALUMINLH WIREJ Ts SK Y— Y I I — 9 I 8K OANG�R R BK ELECTRIC SHOCK HAZARD T DISCONNECT POWER EEFORE y . u a GNO SERVICING i - Iccm BK ETO ---$11m SLOWER SPEED COLOR CODE Ac HIGH BLACK R L--,--I. .....L71 lEOIL14 HIGH GLUE —I MEDIUM LOW PURPLE Cie , ,IN LOW REG Aux. ORANGE 230/208-50-1 BL— Y-- EK I1 IBC CC GR LPC LPI TI IBM 82) R R BL GIL 1CM R EK BC LACCOPT.) T)/C ICFT T2 HPC LPC /S (OPT.) Y 73/R — L APED (LOW), PURPLE (MED. LOW) 3 OFC COMB SLUE (MEG. HIGH). BLACK (HIGH) BK MERE APPLICABLE. LABELED WIZES CONNECTOR ALL UNUSED LEADS TAPED OFF. BR IF NO OPTICNS USED 1,&MOOEL I COOL:::IHGAT I C. BREAKER CAPACITOR OFM COLOR CODE W52141 I LOW ME 0. HIGH 30 A I 35+V970 V I BK BLACK IT FOR 208V OPER. USE 20BV TAP] EL GLUE GR ERM IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE WIRING CODE GR C4?AY APPLIANCE MUST HE REPLACED. IT MUST BE REPLACED 0 GRAAGE 23C/2-0B VAC FACTORY— PR PLW-LE WITH WIRING MATERIAL HAVING A TEMPERATURE RATING 23C,-209 VAC FIELD-------- R FED OF AT LEAST IDS% EXCEPT THE IGNITION CABLE WHICH 24 YAZ FACTORY If WHITE 4CM-132 A IS 250* HIGH VOLTAGE EABLE, 24 VkC FIELD----------- Y I :L2i I 1 1-7-02 WG241-A 230/208,60-1 Manual 2100-365 Page 47 I` Z30/208-60-1 L 1 L2t CIRCUIT BREAKER COMPRESSOR CIRCUIT BREAKER R FCAPOC S C OR FAN-- 1 L1 TOR TERMINAL T2 L2 COMPRESSOR BLOCK COMPRESSOR .CONTACTOR U- o o- ,� CONTACTOR OUTDOOR LOW AMBIENT FAN MOTOR CONTROL (OPT. ) ---------- --------------------------------------------L2 - K3F�K4 ti K4_ �L1 K2 O1 COOL HEAT r-FURNACE CONTROL BOAR-, L2 L2 L2 ------- ------ - - ----1--- -------------L---- - - INOOOR BLOWER MOTOR INDOOR BLOWER CAPACITOR 230 208 COM INOUCEO ORAFT-BLOWER TRANSFORMER ��lu r FURNACE-'"---------------------K3 ----------_ ---, ^ � CONTROL K2 K 1 K4 L- Q---Q _0 0 1-0 @ _Q FK __K1 --11 _- 1Z SEC. FLAME PRIM. PRESSURE LIMIT ROLLOUT LIMIT SWITCH GAS VALVE HIGH PRESSURE CONTROL P Y C R �'T^a, COMPRESSOR `�5' CONTACTOR, LOW PRESSURE P C CONTROL (OPT. ) P COMPRESSOR TERMINAL STRIP CONTROL MOOULE 085-121 A 5-26-00 WG241-A 230/208-60-1 Manual 2100-365 Page 48 -COMPONENT CODE SI 'S FR PRL CE CIRCUIT BREAKER W CO COMPRESSOR CC COMPRESSOR CONTACTOR GY os CCM COMP. CONTROL Mrn I FCB FURNACE CONTROL BOARD BR W FR FLAME ROLLOUT TS FS FLAME SENSOR PR PR I 2 PLI R GNO GROUND IN GAS VALVE 0--c' HPC HIGH PRESSURE-CONTFa HE INDOOR SLOWER CAPACITOR IBM INDOOR BLOWER MOTOR IOB INDUCED DRAFT BLOWER LAC LOW AMBIENT CONTROL SK OR LPC LOW PRESSURE CONTROL GR Q OPC OUTDOOR FAN CAPACITOR OFM OUTDOOR FAN MOTOR 7R—R Q PLI 2 PIN PLUG T1 G) PM PHASE MONITOR PRO. PRIMARY LIMIT F I L1 1 d PS PRESSURE SWITCH 7 0 9 lJ u i SI SPARK IGNITER SL SECONDARY LIMIT IGNO T TRANSFORMER 1 2 a TB TERMINAL BLOCK TS TERMINAL STRIP Y BL EK USE COPPER ORI JALUMINUM WIREJ SK T AK R GNO —0 —R SLOWER SPEED CILOZ[COE — -L71.c> CA _SK_ y AES HIM I BACK MEDIUM HIGH BLUE SK_ MEDIUM LOW PURPLE Y 230/2013-50-3 LOW RED Y _Y_ LY� AUX. ORANGE o SL_- HPC FF Y �F7 BK R , IBC 0— Q BK' I E1K— Y C IBM BR LPC LPC CCm_ Y Pm CC Yo I' R EL EL I Y Y BK R Y %--GK— TI/C Be y TO T2 010 /S HPC LPC BK T3/R (OPT.) LAC OFM (OPT.) CDP COLOR COOS JAMObEL I COOL I HEAT I C. SK BLACK I WG241 I LOW I MEG. HIGH I EL BLUE SR BROWN RED (LOW). PURPLE (MEG. LOW) GRAY OR ORANGE BLUE CMEO. HIGH). BLACK (HIGH) WHERE APPLICABLE. PR PURPLE LABELED MIRES CONNECT ALL UNUSED LEADS TAPED OFF. R RED IF NO OPTIONS USED W WHITE Y YELLOW FOR 2D8V cPERTusE 2osv—TAP 1 -------- IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE WIRINGJ APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED 230/2013 VAC FACTORY— DANGER WITH WIRING MATERIAL HAVING A TEMPERATURE,RATING 230/208 VAC FIELD------- ELECTRIC SHOCK HAZARD OF AT LEAST 105'C EXCEPT THE IGNITION CABLE WHICH 24 VAC FACTORY DISCONNECT POWER BEFORE I 40EIS-23 A IS 2SO* HIGH VOLTAGE CABLE. 24 VAC FIELD----------- 2d SERVICING WG241-B 2301208-60-3 Manual 2100-365 Page 49 230/208-60-3 L1 L') L3 T 'T CIRCUIT CIRCUIT CIRCUIT BREAKER BREAKER BREAKER OUTDOOR TERMINAL FAN MOTOR BLOCK OUTODOR FAN CAP.. COMPRESSOR LOW AMBIENT L D F L AMBIENT CON TROL (OPT. COMPRESSOR T3 CONTACTOR COMPRESSOR CONTACTOR Ll TI TI T �& 9��" COMPRESSOR CONTACTOR PHASE MONITOR' ------------------------------------ K - - L2 10 '-O— K4 K4 10 ---------------- K2 01 COOL HEAT FURNACE CONHCLL-q�A?QL L2 L2 L2 - ------- --------- -- ----------------- INDOOR BLOWER MOTOR INOOOR BLOWER CAPACITOR 230 20B COM INOUCEO DRAFT BLOWER 1:LdliiU3 TRANSFORMER r- r ------------------------------------ --I FURNACE , K3 2 CONTROL T 0 BOARD KI K4 FK I '-�K I c� 3 11 ------- -- - ------- - 7 ----------------- ---- - -- SEC. FLAME PRIM. PRESSURE GAS LIMIT ROLLOUT LIMIT SWITCH VALVE PHASE MONITOR HIGH PRESSURE y YE) CONTROL p Y COMPRESSOR CONTACTOR LOW PRESSURE Q� 0 1 X�m- L r TERMINAL STRIP, @2 CONTROL (OPT. ) MPRESSOR --fCON 60'T1 bl- MOOULE � j 14085-221 A 6-26-00 WG241-B 230/208-60-3 Manual 2100-365 Page 50 • „ r SI FS FR PRL COMPONENT CODE CB CIRCUIT BREAKER ICH CUP COMPRESSOR GV CC COMPRESSOR CONTACTOR PS R CCM COMP. CONTROL M03-LE FCB FURNACE CONTROL EOARD BR T FR FLAME V MV N C W TS FS FLAME SENSORT PR PIR I 2 PL I y1 R GPI] GROUND GV GAS VALVE G HPC HIGH PRESSURE CONTROL R IBC INDOOR GLOWER CAPACITOR BL 7Y IBM INDOOR BLOWER MOTOR O (E IERC INDOOR BLOWER RELAY COOL V � IBJ�I-I INDOOR BLOWER RELAY FEAT D 8K BL BR (� IDB INDUCED DRAFT BL94FR (D IMP INDUCED MOTOR RELAY R R LAC LOW AMBIENT CONTRL lF1 LPC LOW PRESSURE CONTROL TI 0 -- ---- �R Y 3 OK OUTDOOR FAN CAPACITOR "- CF�M OUTDOOR FAN MOTOR tt © F I ( (pal® W PM 2 PIN PLUG 3 � e g `� � Yl FM PHASE MONITOR " FRL PRIMARY LIMIT ° ` a 3 Y Y L Yl PS PRESSURE SWITCH ®° •C] mTER SL SECONDARY 31 SPARK ILIMIT BK 8K C T TRANSFORMER TB TERMINAL BLOCK r—O BK TS TERMINAL STRIP Y USE COPPER OR R ] R gK ALUMINUM WIRE REL ael eao R OANGER BK 2 3 "I, 5 6 ZARD OISCCN�CTT POWER- ELECTRIC SHOCK BEFORE ISRH III SERVICING YWIMR _ O BKGNDNeLR— p _ __`ice WARNING L�CB . CONSULT INSTALLATION BK ;— - fl INSTRUCTIONS PRIOR Y +d 0-SO-3 TO CHANGING RLA Y -: � BLOWER SPEEDS ON 46DV BLOWER MOTOR HPC 4 R ALR EK R BK Rr Y BR IEC Y C BK BK IBM LPC LPC CCMcm LI 3 C L BR P5 R R BL Et- CC I Y PM L2 BLOWER SPEED COLOR CODE z S Y Yo Ll HIGH LACK Y MEDIUM HIGH BLUE MEDIUM LOW PURPLE Y Y R 8K LOW RED HPC LPC OF C BK A)Dt. IIRMGE (OPT.) TB TI/C T2 /S COLOR CODE MO10El� COOL HEAT C. BREAKER 8R V T3lR � FLACK WG241I LOW MEO. HIGH 15 A -I SK LAC COMP BL FLUE ®REO (LOW), PLRPLE (MEO. LOW) �M (OPT.) OR BROWN GLUE (MED. HIDi)• BLACK (HIGH) GR GRAY WHERE APPLICABLE. 0 GRANGE ALL LMISEO LEADS TAPED OFF. PR PURPLE R RED IF ANY OF THE ORIGINAL MIRE AS SUPPLIED PITH THE WIRING CODE Y WHITEY YELLOW APPLIANCE PLGr BE REPLACED, IT MUST BE REPLACED 450 VAC FACTORY WITH WIRING MATERIAL HAVING A TEMPERATURE RATING 450 VAC FIELD----------- OF AT LEAST 105`C EXCEPT THE IGNITION CABLE WHICH 24 VAC FACTORY �� �� LABELEO WIi�S CONNECT 40B5-331 A IS 2S0" HIGH VOLTAGE CABLE. 24 VAC FIELD----=------ iivn IF NO OFTIM LISEO I-7-02 WG241-C 460-60-3 Manual 2100-365 Page 51 I � 460-60-3 Ll L2 W L3 W CIRCUIT CIRCUIT CIRCUIT BREAKER BREAKER BREAKER INOOOR BLOWER RELAY HEAT • 2 4 6 INDOOR BLOWIER OUTDOOR 1 2 CAPACITOR FAN MOTOR 1 3 TERMINAL BLOCK -INDOOR BLOWIER INOOOR BLOWER OUTOOOR RELAY COOL MOTOR FAN CAP. LOW-AMBIENT COMPRESSOR CONTROL (OPT. ) COMPRESSOR T3 L3 CONTACTOR COMPRESSOR CONTACTOR Ll Tl TI T2 2 •CRANKCASE HEATER COMPRESSOR CONTACTOR LI L2 L3 PHASE MONITOR " l 3 INOUCER MOTOR RELAY INDU[EQ ORAFT BLOWIER 450 V TRANSFORMER 24 V Ll -------------------------------------------- ` K3 K4 ' r' K4 'Ll K2 _COOL, TFURNACE CONTROL�BOARO� L2 L2 L2 ' �- ------- Ql---_CCOO HEAT-- -- _._1----------------L---- -- -- -J IN. BL. RELAY HEAT IN. BL. RELAY HEAT INDUCER MOTOR'RELAY `- ' FL92NACE}----------------------- ----------- �, 1 CONTROL VK21 .,-BOARD--. - Kl SEC. FLAME PRIM. PRESSURE OAS PHASE [ LIMIT ROLLOUT LIMIT SWITCH VALVE MONITOR Y Yo HIGH PRESSURE CONTROL WFP' Y C R 105' COMPRESSOR CONTACTOR LOW PRESSURE P C CONTROL (OPT. ) p COMPRESSOR TERMINAL STRIP CONTROL MODULE 4085-3332 A WG241-C' 460-60-3 Manual 2100-365 Page 52 COMPONENT COOS SI 'S f (� CS CIRCUIT BREAKER� CD01P COMPRESSOR GV CC COMPRESSOR CONTACTOR CCM COMP. CONTROL MOCILLE PS R PRL KB FURNACE CONTROL BOARD ER V FR FLAME ROLLOUT TS FS FLAME SENSOR ONO GROUND - Ts PR PR _v PLI R GV c GAS VALVE G HIGH PRESSURE CONTROL R Y IBC INDOOR BLOWER'CAPACITCR IGIM INDOOR SLOWER MOTOR @ 109 INDUCED DRAFT GLOWER BR W LAC LOW AMBIENT CONTROL LPI LOW PRESSURE CONTROL (D OFC OUTDOOR FAN CAPACITOR R. OFM OUTDOOR FAN MOTOR PLI 2 PIN PLUG PM PHASE MONITOR TI R FRL. PRIMARY LIMIT il@ PS PRESSURE SWITCH CD 7 9 9 sr SPARK IGNITER O .0 s SL SECONDARY LIMIT 1YI 2 3 T TRANSFORMER 0 • @ TB TERMINAL BLOCK I ITS TERMINAL STRIP —Y gK USE COPPER OR 1ALUMINUM HIREJ —SK— j Y— & OANGER Y _8K_ ELECTRIC SHOCK HAZARD R BK DISCONNECT POWER BEFORE T. ONO SERVICING GLOWER SPEED COLOR CODE ccm BK HIGH BLACK YE91LIM HIGH OLLIE MEDIUM LOW PURPLE LIN REG AUX. ORANGE .E T a e131 CL R Y_ 9 EK ER7-Y \ T) T IBM I ly R R SL S'L IN I EK TI/C LAC(CPT. T2 11 W Elf GR HPC LPC Y T3/12 /S (OPT. TS AREO(LOW). PLJRFLE (MEO. LOW) F 4 COMP BLUE (MEO. HIGH), BLACK (HIGH) OFc A N WHERE APPLICABLE. J ALL UNUSED LEADS TAPED (FF. AA LABELED WIRES coN*cr AMOOEL COOL ' I HEAT I C. BREAKER I CAPACITOR IF NO OPTIONS VG301, MEO, HIGH MEO. HIGH 35 A.- 1,354-5/440 V COLOR CODE NG351 MED. HIGH I MEG. HIGH 40 A 1404-5/440 V. GK BLACK EL BLUE FOR 208V OPER. USE 209V TAPJ - ER BROWN IF ANY OF THE ORIGINAL MIRE AS SUPPLIED WITH THE WIRING CODE OR GRAY 0 ORANGE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED 230e208 VAr_ FACTORY— PR . PURPLE PITH WIRING MATERIAL HAVING A TEMPERATURE RATING M/20EI VAC FIELD-------- R RED OF AT LEAST I05-C EXCEPT THE IGNITION EASLE'VHIEH 24 VAC FACTORY— W WHITE 4095m130 8 IS 2S0' HIGH VOLTAGE CABLE. 24 VAC FIELD----------- Y I I 212o_'J 10-23-01 WG301-A,WG361-A 230/208-60-1 Manual 2100-365 Page 53 230/200-50-1 T Ll L2 CIRCUIT.BREAKER COMPRESSOR CIRCUIT BREAKER H S I Lt OUTOOOR FAN T2 L2 1-9 CAPACITOR COMPRESSOR� TERMINAL BLOCK COMPRESSOR CONTACTOR F CONTACTOR ONTACTOR OUTOOOR LOW AMBIENT ---------FAN-MOTOR -----CONTROL-(OPT. --------------- ---------- -- rL� - L2 'o K3 4 10 K4 D K2 ARO L2 L2 L2 01 COOL HEAT F`UR_N_A_CEcb�fRJO CO . -_ --- I---I--------I--------- --- INOOOR BLOWER MOTOR _9T INOOOR BLOWER CAPACITOR 2.30 208 COM INOUCEO ORAFT BLOWER TRANSFORMER r- r-----------------------------K3 2 ------- ------ --- ;- FURNACE CONTROL K2 K1 K4 KI KI 7- --- ---- --- ---- -------------- ---- -- - - -- .SEC. FLAME PRIM PRESSURE LIMIT ROLLOUT LIMIT SWITCH GAS VALVE [71EH PRESSURE CONTROL COMPRESSOR CONTACTOR LOW PRESSURE P CONTROL (OPT P COMPRESSOR TERMINAL STRIP CONTROL MOOLILE �085-121 A 6-26-00 WG301-A, WG361-A 230/208-60-1 Manual 2100-365 Page 54 r SI FS COMPONENT CODE FR PRL i II13 CB CIRCUIT BREAKER COMP COMPRESSOR GV CC COMPRESSOR CONTACTOR PS R �? CCM COMP. CONTROL M03 1 FCB FURNACE CONTROL BOARD V MY N C BR Y TS FFR FLAME S FLAME ROLLOUT PR PR I 2 PL1 VSL R GN3 GROUND GV GAS VALVE G FPC HIGH PRESSURE CONTROL IBC INDOOR BLOWER CAPACITOR R p Y IBM INDOOR BLOWER MOTOR W IM INOUCEO DRAFT GLOWER � LAC LOW AMBIENT CONTROL M BR l 1 LPL LOW PRESSURE CONTROL Q GFC OUTDOOR FAN CAPACI7CR OFM OUTDOOR FAN MOTOR R R PLI 2 PIN PLUG TI �_R Y t PM PHASE MONITOR 7 t3 9 Q �:/ P3 PRIMARY LIMIT t t 0. F PS PRESSURE SYITCH 3 01 SI SPARK IGNITER NO = " s s SL SECONDARY LIMIT ® t 2 3 l © 1'1 T TRANSFORMER TB TERMINAL BLOCK FEE fa M1 m ITS ITERMINAL STRIP C Y 8L EK T BKSK R p- Y LEE COPPER OR xa p R ,� ALUMINUM WIRE Y ACEI �BK 0 C0.BK -- •••�2�'' Q2 CODE HIGH BLAC K Y - �OB-6O-3 MEOIU9 HIGH GLUE FFOIUM LOW : PURPLE HPC 0- LOW REO RAUX. ORANGE Y SK IBC o C BK L1 BK C IBM LPC CPC CCM Y PM � Tl T T Yo I R R BL BL Y 1 i OFC Y BK Y BK BR Y TB TI/C T2 a /S HPC LPC BK T3/R (OPT.) OFM LAC (OPT.) CD1P COLOR COOS ®REO (LOW). PURPLE (M£0. LOW) BLUE (MEO. HIGH), BLACK (HIGH) BK BLACK WHERE APPLICABLE. BL BLUE ALL,UNUSEO LEADS TAPED OFF, BR BROWN GR GRAY MOOEL COOL HEAT I C. BREAKER 0 ORANGE WG301 PR PURPLE MEO. HIGH MEO. HIGH 25 A LABELED WIRES CONNECT R REG W5361 NEO. HIGH MEO. HIGH 25 A IF NO OPTIONS USED M WHITE ®FOR 20814 OPER.1208V TAP Y YELLOW IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE WIRING CODE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACEO 23QaOB VAC FACTORY Q DANGER WITH WIRING MATERIAL HAVING A TEMPERATURE RATING 230/20B VAC FIELD------- ELECTRIC SHOCK HAZARD IF AT LEAST 105-C EXCEPT THE IGNITION CABLE WHICH 24 VAC FACTORY DISCONNECT POWER BEFORE 4085-230 B IS 250' HIGH VOLTAGE CABLE, 24 VAC FIELO----------- SERVICING 10-23-01 r WG301-B,WG361-B 230/208-60-3 Manual 2100-365 Page 55 230/20B-60-3 LI L 2 L3 T CIRCUIT CIRCUIT CIRCUIT BREAKER BREAKER BREAKER OUTDOOR TERMINAL FAN MOTOR BLOCK OUTOOOR FAN CAP COMPRESSOR LOW AMBIENT CONTROL (OPT; COMPRESSOR T3 L3 CONTACTOR COMPRESSOR.CONTACTOR Li TI TI T T COMPRESSOR CONTACTOR Ll 2 PHASE MONITOR 10 IL Q K4 10 CIRCUIT BREAKER BLOCK ' JTOOOR FAN CAP CONTROL LOWAM BIENT WT R: .TOR mn�,—Tmc, K4 io --------------- K2 01 COOL HEAT FURNACE CONTROL 2 L2 L --- --- - --- --- A - I- -- _J \v, INDOOR BLOWER MOTOR T INOOOR BLOWER CAPACITOR 230 20B COM INDUCED CRAFT BLOWER TRANSFORMER r ------------------------------------- -- FUI 1--\K3 2 CONTROL K2 T K2 L ;K11 K K4 4 KI KI 12 - -------- ---- - -------- _V V Ll SEC. FLAME PRIM. PRESSURE GAS LIMIT ROLLOUT LIMIT SWITCH VALVE PHASE fl MONITOR HIGH PRESSURE. 'CONTROL (9 COMPRESSOR CONTACTOR- LOW PRESSURE P Q CONTROL (OPT. )r—x�-2 TERMINAL STRIP P COMPRESSOR CONTROL MODULE 14085-221 Al6-26-00 WG301-B,.-WG361-B 230/208-60-3, Manual 2100-365 Page 56 s SI FS COMPONENT CODE LOB FR PR- CB CIRCUIT BREAKER CDP COMPRESSOR Gy CC COMPRESSOR CONTACTOR PS R C:CM COMP. CONTROL MCCLLE F{B FURNACE CONTROL BOARD V MV r_7 E Y 7S JFFRS FLAME FLAME ROLLOUT PR PR } 2 PLI R W GROUND f GV GAS VALVE G HIC HIGH PRESSURE CONTROL SL R IBC INDOOR BLOWER CAPACITOR BL IR Y IBM INDOOR BLOWER MOTOR 0 Q IBRL INDOOR BLOWER RELAY CC11. W IBRH ING002 BLOWER RELAY HEAT SK 8L BR 0 ICG INDUCED DRAFT BLOWER Q INR INDUCED MOTOR RELAY LAC LOW AMBIENT CONTROL LPC LOW PRESSURE CONTROL I OFT OUTDOOR FAN CAPACITOR 3 T ® PLI OUTDOOR FAN MOTOR ?1? � FLI 2 PIN PLUG 8 a YI PM PHASE MONITOR a s s Y Y PRL PRIMARY LIMIT loll a 1 2 3 L YI PS PRESSURE SWITCH Sr SPARK IGNITER sx `m SL SECONDARY LIMIT 8K SK O T TRANSFORMER TB TERMINAL BLOCK 0 GK ITS TERMINAL STRIP Y USE aR- R OR BK ALUMINUMEYIRER 4 1MIIR FELECTR GER5 2 3 OCK HAZARD BK POWER BEFORE IBRH I� ] BK BL ° R _GNLi p WARNING IMR BK Al- _ CONSULT INSTALLATION fl INSTRUCTIONS PRIOR Y T TO CHANGING 460-60-3 BLOWER SPEEDS ON R Y 450V BLOWER MOTOR HPC 4 COLOR CODE K ALR BK BK R IEL BK BLACK Y C BK BK Y IBM BR BL BLUE CBR BROWN LFC�LPC L1 L3 C L 8R GR GRAY owe CON CC Y PM t2 0 ORANGE o R EL 1 RR RED PL£ Y Yo L1 W WHITE Y Y YELLOW I Q o Y Y R 8K B.OYER SPEED COLOR CODE OF[ 8K HIM BLACK HPC LP. TB N MEDIUM HIGH BLUE (OPT.} MEDIUM LOW PURPLE BR Y LOW RED AUX. ORANGE BK LAC MODEL COOL T NEAT C. BREAKER Ohl (CPi } YG301 MEp. HIGH HEO. NIGH 15 A 1 4�RED (LOW). PURPLE (MEO. LOW) VG36 HEp. HIGH MEO. HICtt 15 A BLUE (MEO. HIGH), BLACK (HIGH) WHERE APPLICABLE. • IF ANY CF THE ORIGINAL MIRE AS SUPPLIED PITH THE WIRING CODE ALL-UNUSEO LEADS TAPED OFF. APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED 460 VAC FACTORY WITH WIRING MATERIAL HAVING A TEMPERATURE RATING 450 VAC FIELD----------- OF AT LEAST 105-C EXCEPT THE IGNITION CABLE WHICH 24 VAC FACTORY LABELED WIR!=_S CONNECT 4085-327 B IS 25O' HIGH VOLTAGE CABLE. 24 VAC FIELD----------- �e IF NO OPTIOIIS USED 7-30-01 WG301-C, WG361-C 460-60-3 Manual 2100-385 Page 57 460-50-3 Ll L2 T L3 CIRCUIT CIRCUIT CIRCUIT BREAKER BREAKER BREAKER INDOOR BLOWER RELAY HEAT 2 4 INDOOR BLOWER OUTDOOR 1 2 CAPACITOR FAN MOTOR 1; 3 TERMINAL BLOCK INDOOR BLOWER INDOOR BLOWER OUTOCOR RELAY COOL MOTOR LOW AMBIENT FAN CAP. LOW AM COMPRESSOR CONTROL (OPT. ) COMPRESSOR T3 L3 CONTACTOR. COMPRESSOR CONTACTOR Ll CRANKCASE HEATER COMPRESSOR CONTACTOR mnmTTno PHASE MONITOR I L3 3 INDUCER M INDUCER MOTOR RELAY INDUCED DRAFT BLOWER 450 V TRANSFOR*R 24 V r--------------------------------------------------------C2- K4 ---------- LLJ----K2--- 01---COOL..-- HEAT......tLj?NACE-CONTROL-BOARO L2 L2- L2 jg� OL. RELAY HEAT v r:.,T INDUCER MOTOR RELAY IN. 9L. RELAY HEAT O r ------------------------------ ----- - -- K3 CONTROL 7--��,�Q 2 L BOARD F F-01 KI KI SEC. FLAME PRIM- PRESSURE GAS PHASE LIMIT ROLLOUT LIMIT SWITCH VALVE MONITOR HIGH PRESSURE CONTROL Y COMPRESSOR CONTACTOR LOW PRESSURE P C TERMINAL STRIP CONTROL (OPT. COMPRESSOR CONTROL MODULE �065-328 B] WG301-C, WG361-C 460-60-3 Manual 2100-365 Page 58 SI COMPONENT CODE FS FR PRL 18 CIRCUIT IR11412 (_(t_R COMP COMPRESSOR GV CC COMPRESSOR CONTACTOR PS e CCM COMP. CONTRDL MOOLLE N OR V CCH COMP. CRANKCASE HEATER Y MY FIG FURNACE CONTROL BOARD Ts' FR FLAME ROLLOUT PR PR i 2 PL I FS FLAME SENSOR SIL END GROUND GV GAS VALVE 8 1 K O__ HPC HIGH PRESSURE CONTROL GL— IBC INDOOR BLOWER CAPACITOR 8L BR W Q IBM INDOOR GLOVER MOTOR (D 108 INDUCED DRAFT BLOWER GR LAC LOW AMBIENT CONTROL GIL (D LPC LOW PRESSURE CONTROL OFC OUTDOOR FAN CAPACITOR —R OFM OUTDOOR FAN MOTOR T1 R PLI 2 PIN PLUG PH PHASE MONITOR Pra. PRIMARY LIMIT 7 8 9 (8 (ED YI PS PRESSURE SWITCH IL a sr SPARK IGNITER 1 2 3 67� SL SECONDARY LIMIT c T TRANSFORMER f T TB TERMINAL BLOCK —Y —BK— TS JTERMINAL STRIP USE COPPER OR US Y_ —BK- ALUMINUM WIRE Y 8K R OK T & OANGER a— ONO - ELECTRIC SHOCK WARD J ' III ,OISCOMECT POWER BEFORE CON GK— —SERVICING 8LWR SPEED COLOR COGE R-- -L7, p HIGH SLACK Ce MEDIUM HIGH BLUE L OK IIEDIUM LOW PUIFLE LIN RED HPC t.—B AUX• ORANGE CL R L Y C Or— BR PC LPC T) T IBM M ER BL 61. LEM n li IF- I Y 8K- SK LAC C OPT.) r— Tl/[ T2 0— Y /S COLOR CODE Cow HPC LPC T3/R SK BLACK (OPT.) T8 8L BLUE r OFC OR BROWN SK GR GRAY LABELED WIRES CONNECT 0 ORANGE IF NO OPTIONS USED OR PR PURPCE R RED MnDEL�lo V WHITE WG422 CFM R— I Y I YELLOW ON ,4S RED (LOW), PURPLE (KEO. LOW) Z FOR 20BV OPE BLUE 040. HIGH). BLACK (HIGH) .HERE_L WHERE APPLICABLE. IF ANY OF THE ORIGINAL WIRE AS SLFFLIEO WITH THE WIRING CODE EALL LNJSE-O LEADS TAPED OFF. APPLIANCE MUST BE REFLACEO, IT MST BE REPLACED 230203 VAC FACTORY WITH WIRING MATERIAL HAVING A TEMPERATURE RATING 232/2'-4 VAC FIELD-------- OF AT LEAST 105% EXCEPT THE IGNITION CABLE WHICH 24 VAC FACTORY 4QB5-12r3 A IS 250' HIGH VOLTAGE CABLE. 24 VAC FIELD------------ F 2-25- 02 WG422-A 230/208-60-1 Manual 2100-365 Page 59 W L1 2301208-50-1 a L2 �r CIRCUIT BREAKER COMPRESSOR CIRCUIT BREAKER R H S C T1 Ll C OUTDOOR FAN CAPACITOR _TERMINAL ' T2 L2 COMPRESSOR - • CONTACTOR BLOCK COMPRESSOR F CONTACTOR" -OUTOOOR LOW AMBIENT r- -----1 -_•----------------FAN MOTOR CONTROL (OPT. ) ,L --------- ------------- K3K4 L2 K4 t_ ______ O1__-COOL - HEAT_ 1FURNACE-CONTROL-BOARD L__ L2 L2 L2 , INDOOR BLOWER MOTOR U INOQOR BLOWER CAPACITOR 230 0111 208 COM INOUCEO GRAFT BLOWER TRANSFORMER r- � � ; FURNACE-�"-------_____..----___-K3___"- i CONTROL 2 BOARD ' K2� i K1 i K4 ' t— --- � _ Q _l.'J _10 O KI KID ' --— — --- ---- ---1-1 --- 12 SEC. FLAME PRIM, PRESSURE LIMIT ROLLOUT LIMIT SWITCH GAS HIGH PRESSURE VALVE CONTROL a _ P Y C R `D COMPRESSOR LOW PRESSURE P CONTACTOR CONTROL (OPT. ) TERMINAL STRIP P COMPRESSOR R G W I Y W2 Q QQ Q Q`i.z1 Y2 C CONTROL MQOULE " 4085-127 7-6—D1 WG422-A 2301208-60-1 Manual 2100-365 Page 60 e -* COMPONENT CODE SI FS FR PRL CB CIRCUIT BREAKER ICH COIF COMPRESSOR GV CC COMPRESSOR CONTACTOR PS R P CCH CRANKCASE HEATER W CCM COMP. CONTROL MOOLLE V V N C TS FCB FURNACE CONTROL ECIARO FR FLAME ROLLOUT FS FLAME SENSOR PR PR 1 2 P I SL!�. R ONO GROUND G GV GAS VALVE Y FPC HIGH PRESSURE CONTROL IBC INDOOR BLOWER CAPACITOR BL BL W D d IBM INDOOR BLOWER MOTOR Ica INDUCED DRAFT BLOWER BK Be Q LAC LOW AMBIENT CONTROL GR LPG ,LOW PRESSURE CONTRA CFC OUTDOOR FAN CAPACITOR R R-- CFM OUTDOOR FAN MOTOR Y /;1 P.I 2 PIN PLUG (D3 ---"'" �-'— �'J PM PHASE MONITOR }t F Q a ,.� 1 PRL PRIMARY LIMIT y e 9 OI L1 1 PS PRESSURE SWITCH SI SPARK IGNITER N0 IMIT � 3 TT TRANSFORMER m G,, ® TB TERMINAL BLOCK C TS ITERMINAL STRIP Y BL EX ___ ................._._ ...._._. USE COPPER OR MOEM IN ALUMINUM WIRE i BK F� R a 0 R p {I e« BK Y Ace '+ L1 &OVER SPEED COLOR CODE NIGH ILACK GK WORM HIGH BLUE 23O2O8-50-3 MEDIUM LIN PLWLE Y LOW RED Z R Y AUX. oRArIGE o HP C it ® BL Q IBC o R AL Yo Y C Y C BK I L PM IBM I L � LPC LPC CCM T 1 T2 T Y R R BL BL EK Y Y I I OFC o"K TI/C Be Y TB T2 o / HPC LPC BK T31R (OPT.) LAC OFM R—. (OPT) COLOR CODE BK BLACK BL BLUE LABRED WIRES COMET Be BROWN 1 GR GRAY IF NO OPTIONS USED Q RED (LOW), PURPLE (MED. LOW) O ORANGE IA MODEL COOLFEAT C. BREAKER BLUE (MEG. HIGH), BLACK (HIGH) PR PURPLE WHERE APPLICABLE. R RED WG422 I MED. I MED. 35 A W WHITE ALL UNUSED LEADS TAPED OFF. Y YELLOW ®FOR 2DBV OPER. LEE 2OBV TAP IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE WIRING CODE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED 460 VAC FACTORY DANGER WITH WIRING MATERIAL HAVING A TEMPERATURE RATING 460 VAC FIELD----------- ELECTRIC SHOCK HAZARD OF AT LEAST 1O5'C EXCEPT THE IGNITION CABLE WHICH 24 VAC FACTORY DISCONNECT POWER BEFORE 4085-226 A IS 250' HIGH VOLTAGE CABLE, 24 VAC FIELD----------- SERVICING 7-5-01 r WG422-B 230/208-60-3 Manual 2100-365 Page 61 L 1 .230/208-60-3 L2 L3 CIRCUIT CIRCUIT CIRCUIT BREAKER BREAKER BREAKER OUTDOOR TERMINAL FAN MOTOR L BLOCK OUTDOOR COMPRESSOR. LOW AMBIENT FAN CAP. CONTROL (OPT. ) BLOCK I AMBIENT COMPRESSOR C-ILONOTWROL (OPT. ) J3 CONTACTOR COMPRESSOR CONTACTOR Ll T1 TI T COMPRESSOR CO.NTACTOR 46 Ll L L3 PHASE MONITOR `----------------------------------------------------L2 Q 4 K4 LJ K2 -------- - ------------ -------- -------------- 01 COOL HEAT FURNACE-CONTROL BOARO, L2 L2 L� INDOOR BLOWER MOTOR INOOOR BLOWER CAPACITOR 230 20 O ORAFT BLOWER —8 COM �>INDUCE�Tmntlf- TRANSFORMER ----------------------------------------- 2 CONTROL K2 0-1 KI -- KIP K4 I---------------- --------- r,-----K1----- --- . ..... SEC-. FLAME PRIM. PRESSURE GAS PHASE LIMIT ROLLOUT LIMIT SWITCH VALVE MONITOR HIGH PRESSURE CONTROL COMPRESSOR CONTACTOR LOW PRESSURE 0 Q CONTROL (OPT ) I TERMINAL STRIP V! j COMPRESSOR CONTROL MODULE WG422-B '-230/208-60-3 Manual 2100-365 Page 62 COMPONENT CODE Si FS FR PRL CB CIRCUIT BREAKER CD11P COMPRESSOR GV CC COMPRESSOR CONTACTOR CCH CRANKCASE HEATER I PS W R CH COMP. CONTROL MOMLE ER I - FEB FURNACE CONTROL ECIARD TS FR FLAME ROLLOUT pLj. R FS FLAME SENSOR * FZ P f R 0 ONG GROUND 1: GV GAS VALVE L — I L SL- y FPC HIGH PRESSURE-CONTROL BL Rr�', IBC INDOOR BLOWER CAPACITOR OR (D ISM INDOOR BLOWER MOTOR IBRI INDOOR SLOWER RELAY CCOL I�4; K�jj t - 1 8 (D [BZ.4 INDOOR BLOWER RELAY FEAT O 109 INDUCED DRAFT BLOWER [MR INDUCED MOTOR RELAY R LAC LOW AMBIENT CONTROL. G) LPC LOW PRESSURE CONTROL T1 OFC OUTDOOR FAN CAPACITOR S 1 91 Ll 'E CFM OUTDOOR FAN MOTOR 7 9 9 PLI 2 PIN PLUG ), 94 1 W1 PM PHASE MONITOR IL 5 a y Y PRL PRIMARY LIMIT 1 2 3 @ 10 If @ PS PRESSURE SWITCH OT I SI SPARK IGNITER CH SECONDARY LIMIT T TRANSFORMER O SK- TB TERMINAL BLOCK OK TS TERMINAL STRIP BL R USE CC?,PER OR I R- R ISRH 4M IALUKrNum WIRE 8K SK 2 3 R 4 11 R OK i T C DANGER 5 5 EK ELECTRIC SHOCK HAZARD EK DISCONNECT POWER BeFn2P 3 3]�E SL Elk 0 SERVICING R-J GNO j R— WARNING 3 61 A CB rj CONSULT INSTALLATION I m 2 GK— -Ly:::- INSTRUCTIONS PRIOR 460-50-3 TO [HANGING 0 — - BLOWER SPEEDS ON L y 173-C - 450V SLOWER MOTOR Bx I Tr-1T-1 t I 1 11 1 COLOR CODE Y ISO WER7-7-� SK BLACK — EC Y C IBM GR 9- BLUE LPC LPC � GK Ll 2 3 PH ER BROWN OEM GR GRAY i L 0 ORANGE R R GL R I PR PURPLE R RED w WHITE t Y I YELLOW r OF[ 8K SLOWER SPEED COLOR CODE HPE LPC TB TI/C HIGH BLACK (OPT.I REOIUN Ha BLUE BR Y T31R MEDIUM LOW- PURPLE COMP Lou REG LABELED WIRES CONNECT SK LAC I AUX. ORANGE IF NO OPTIONS USED ISM (MT. ® (LOW), PURPLE (MEO. LOW) AMOOEL CCCL FEAT I C. BREAKERBLUE (MED. HIGH), BLACK (HIGH) VG422 I NEG. MEO. 15 A WHERE APPLICABLE.ALL UNUSED LEADS TAPED OFF. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE WIRING CODE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED 460 VAC FACTORY WITH WIRING MATERIAL HAVING A TEMPERATURE RATING 460 VAC FIELD........... OF AT LEAST 105% EXCEPT THE IGNITION CABLE WHICH 24 VAC FACTORY 4DES-323,A IS ar HIGH VOLTAGE EAGLE. 24 VAC FIELD----------- 7-6-01 WG422-C 460-60-3 Manual 2100-365 Page 63 460-60-.3 LI L2 W L3 W CIRCUIT CIRCUIT CIRCUIT BREAKER BREAKER BREAKER INDOOR BLOWER RELAY 1-EAT 2 1 3 INDOOR BLOWER OUTDOOR 6 CAPACITOR FAN MOTOR 1 3 r TERMINAL BLOCK INDOOR BLOWER INDOOR BLOWER OUTDOOR RELAY COOL MOTOR FAN CAP. COMPRESSOR LOW AMBIENT CONTROL (OPT. ) COMPRESSOR COMPRESSOR T3 L3 CONTACTOR I CONTACTOR COMPRESSOR Ll TI TI CONTACTOR L1 2 L3 �. 1 3 INOUCEO DRAFT BLOWER PHASE MONITOR INDUCER MOTOR RELAY 460 Y TRANSFORMER �fIH �^ 24 V y --- -----------------------------------------------------�2 -� K3M��_�K4 ' K4 LL l ___K2-__ 01 COOL __ HEAT___--1 FURNACE CONTROL BOARO, L2 L2 L2 _ _ _, IN. BL. RELAY HEAT IN. BL. RELAY HEAT INDUCER MOTOR RELAY - ----r FURNACE-----------------------K3---------- 2, CONTROL KIK O �_BOARO_� K4 --- _ a , _ - - Ki-- xi -3 -- _---- SEC. FLAME PRIM. PRESSURE GAS PHASE LIMIT ROLLOUT LIMIT SWITCH VALVE ONITOR C HIGH PRESSURE Y Y0 CONTROL COMPRESSOR . CONTACTOR LOW PRESSURE P CONTROL (OPT. ) C p COMPRESSOR TERMINAL STRIP ' Q O CONTROL R G I MODULE - Y E F 1 2O@ Q O O 3 Yi Y2 C 4085-324 7-6-Oi WG422-C 460-60-3 Manual 2100-365 Paae 64 • Ohl COMPONENT CODE SI FS FR PRL CB CIRCUIT BREAKER HQ� IC13 R CCNP COMPRESSOR GV CC COMPRESSOR CONTAC7OR PS R CCM COMP. CONTROL MO LLE ER W FCB FURNACE CONTROL BOARD V Y N C TS FR FLAME ROLLOUT FS FLAME SENSOR 2 PLI R M GROUND PR PR GV GAS VALVE G HPC HIGH PRESSURE CONTROL ISE INDOOR BLOWER CAPACITOR BK 0 Y IBM INDOOR BLOWER MOTOR HL 8L- (D IOB INDUCED GRAFT BLOWER _ OR W LAC LOW AMBIENT CONTROL CR � LPC LOW PRESSURE CONTROL 8L Q OFC OUTDOOR FAN CAPACITOR OFM OUTDOOR FAN MOTOR - R R (D PLI 2 PIN PLUG O R PM PHASE MONITOR TI fa- �:1 P PRIMARY LIMIT a Y PS PRESSURE SWITCH 3 7 8 e OI ©I Ll 151 Y1 SI SPARK IGNITER e V SL SECONDARY LIMIT yl T TRANSFORMER ® ag, 1 2 3 L TB TERMINAL BLOCK © IS TERMINAL STRIP C Y 8K USE COPPER OR ALUMINUM WIRE 8K Y y BK L 1OANGE�� R BK ELECTRIC SHOCK HAZARD T DISCONNECT POWER BEFORE SERVICING (I R Y a O GNO I�Do8K � -Him BLOWER SPEED COLOR CODE IG HIGH E-ACK IEOIUi HIGH BLUE R ....... M_EOIUM LOW R)RPLE LOW REG -BK— --L2� AUX. ORANGE HPC 230/209-50-1 R AlR 8L Y kBR Y C BK BCPC LPC TI R R BL E3t CCM R EK COLOR CODE Y I BK BLACK BK SL BLUE TI/C SR BROWN LAC(CPT. y T2 GR GRAY HPC LPC O ORANGE (OPT.) T3 PR PURPLE T8 COMP R RED AFC W WHITE p LABELED WIRES CONNECT 8K Y YELLOW IF NO OPTIONS USED eR MY30EL COOL HEAT C, BREAKER CAPACITOR RED (LOW), PURPLE (MEO. LOW) WG481 HIGH HEO. 50 A 40+10/d40 V BLUE (MED. HIGH), BLACK (HIGH) CFM R-- WHERE APPLICABLE. WG601 HIGH I MEO. 1 60 A 90+10/440 V1 ALL UNUSED LEADS TAPED OFF. l8 FOR 208V OPER. USE 2OBV TAP IF ANY OF THE ORIGINAL WIRE AS SLFPLIEO WITH TFE WIRING CODE APPLIANCE MUST BE REPLACED, IT MJST BE REPLACED 23"OS VAC FACTORY WITH WIRING MATERIAL HAVING A TEMPERATURE RATING 230208 VAC FIELD-------- OFAT LEAST 105"1 EXCEPT THE IGNITION CABLE WHICH 24 VAC FACTORY 4085-120 8 IS 250' HIGH VOLTAGE CABLE. 24 VAC FIELD--------- "- fi-23-00 WG481-A,WG601-A 230/268-60-1 M an d al 2100-365 Page 65 230/208-50-1- L 1 L 2 CIRCUIT BREAKER COMPRESSOR CIRCUIT BREAKER H S C OUTOOOR FAN Ti. C CAPACITOR TERMINAL T2 L2 COMPRESSOR BLOCK COMPRESSOR CONTACTOR E o Q CONTACTOR OUTOOOR LOW AMBIENT FAN MOTOR CONTROL (OPT. ) �L] - ------------------------- ------ .----------- ------- l2 -, � K3 F F F K4 f � F __ K2-_- 01___COOL HEAT-_____,1FURNACE_CONTROL_BOARO,__ L2 L2 L2 _ INDOOR BLOWER MOTOR INDOOR BLOWER CAPACITOR 230 208 COM INOUCEO ORAFT BLOWER TRANSFORMER Iglu FURNACE-I---- ----------------K3 2---------- - -, . ' CONTROL . K2 K l ' F ' K4 F � FKI ---Q _ 0 _l0 - ® - - -- KI ---1-' ------ l2 � VIV SEC. FLAME- PRIM. PRESSURE LIMIT ROLLOUT LIMIT SWITCH GAS VALVE HIGH PRESSURE CONTROL P Y R COMPRESSOR CONTACTOR LOW PRESSURE P C CONTROL (OPT. ) P COMPRESSOR TERMINAL STRIP CONTROL MODULE ' RG Wl Y W2Q F, QY1 Y2 C 085-12I A 6-26-00 WG481-A, WG601-A 2301208-60-1 Manual 2100-365 Page 66 COMPONENT CODE SI FS FR PRL CB CIRCUIT BREAKER ICE CW COMPRESSOR GV CC COMPRESSOR CONTACTOR PS W R [CM COMP. CONTROL HOO LE FEB FURNACE CONTROL BOARD SR V MV N C TS FR FLAME ROLLOUT FS FLAME SENSOR PR PR 1 2 g-1 SL!�) R G O GAS VALND VE G FFC HIGH PRESSURE CONTROL O Y IT INDOOR SLOWER CAPACITOR � IBM INDOOR SLOWER MOTOR SL W 1 IOB INDUCED DRAFT BLOWER LAC LOW AMBIENT CONTROL SK I BR (D LPC LOW PRESSURE CONTROL CFC OUTDOOR FAN CAPACITOR CFM OUTDOOR FAN MOTOR R R—� QZ PLI 2 PIN PLUG PM PHASE MONITOR TI -_R Y PRL. PRIMARY LIMIT F 1 S PRESS SPARKUIGNIT(ERCH ND 3 z a s s l7J SL SECONDARY LIMIT T TRANSFORMER EEo N M1 1 2 3 L © TB TERMINAL BLOCK TS TERMINAL STRIP L Y BL _ _ _ USE COPPER OR - 'II ALUMINUM WIRE BK po 0 iw R GNO BLOWER EEO CCLCR CODE D Li� HIGH BLACK BK Y �LH MEDIUM HIGH BLUE BK .••�2-c:> MEDIUM LOW ROLE Y j� 230/M-50-3 LOW RED R y Y •-`3� AUX. ORANGE z oHP R BL 4 o R ALR SK FE Y BK IBC Y L BK L1 L C IBM LPC LPC Y Pm CCM Tl T T cc Yo I COLOR CODE BK BLACK R R BL BL Y BL BLUE Y BR BROWN Y ----Y GR GRAY t 1 OFC BK"—R 0 ORANGE BK T1� PR PURPLE SR Y TB T2 R RED W WHITE HPC CPC BK T3/R Y YELLOW (OFT.) 1(OFM �,R (OPT.) ) CD`P p LABELED WIRES CONNECT IF NO OPTIONS USED MODEL COOL HEAT C. BREAKER Q RED (LOW), PURPLE (MEO. LOW) "91 HIGH MEO. 35 A BLUE (MEO. HIGH). BLACK (HIGH) W0601 HIGH MEG. 45 A WHERE APPLICABLE. ALL UNUSED LEADS TAPED OFF. 1FOR 26BV OPER. USE 208V TAP WIRING CODE IF ANY OF TFE ORIGINAL WIRE AS SUPPLIED WITH THE APFLI"E MUST BE REPLACED, IT MUST BE REPLACED 230/2CS VAC FACTORY QI DANGER WITH WIRING MATERIAL HAVING A TEMPERATURE RATING 230/20B VAC FIELD-------- ELECTRIC SHOCK HAZARD OF AT LEAST 105% EXCEPT THE IGNITION CABLE WHICH 24 VAC FACTORY DISCONNECT POWER BEFORE 4085-220 B IS 25M HIGH VOLTAGE CABLE. 24 VAC FIELD----------- SERVICING 5-26-00 WG481-B, WG601-B 2301208-60-3 Manual 2100-365 Page 67 i I 230/208-60-3 W LI L2 W L3 CIRCUIT CIRCUIT CIRCUIT BREAKER BREAKER BREAKER OUTDOOR TERMINAL FAN MOTOR BLOCK. o 0 0UT[=OOR FAN CAP. COMPRESSOR LOW AMBIENT CONTROL (OPT. ) COMPRESSOR � T3 L3 CONTACTOR COMPRESSOR CONTACTOR Ll T1 T1 T2 2 COMPRESSOR .CONTACTOR L1 L3 PHASE MONITOR r-- -------------------- ---------------------------------- K3K4 L2 i K4 ,_LI K2 01 COOL HEAT FURNACE CONTROL BDAROL L2 L2 L2 I-INoocReLOWER MOTOR INDOOR BLOWER CAPACITOR 230 208 COM INDUCED DRAFT BLOWER TRANSFORMER W r FURNACE �- - ------------------- ----------- --- , CONTROL ' 2 ' ' BOARD ' KKI ' t K4 2 K1 t- —--- l-J -— -IO - - - - -- -- Kl - --_11 _ 12 ------ � SEC. FLAME'_ PRIM. PRESSURE GAS LIMIT ROLLOUT LIMIT SWITCH VALVE PHASE fl MONITOR HIGH PRESSURE Y Yo CONTROL P Y [ R COMPRESSOR CONTACTOR LOW PRESSURE P C TERMINAL STRIP CONTROL (OPT. P COMPRESSOR R G WI Y CONTROL MODULE 40B5-221 A 6-28-00 WG481-B, WG601-B 230/208-60-3 Manual 2100-365 Page 68 COMPONENT CODE sl FS FR PRL C9 CIRCUIT BREAKER ICH CW COMPRESSOR CC COMPRESSOR CONTACTOR GV CCM COMP. CONTROL M011-LE PS R FCG FURNACE CONTROL BOARD BR V FR FLAME ROLLOUT IS FS FLAME SENSOR PR PR 1 2 PLI R GAO GROUND GV GAS VALVE G FK HIGH PRESSURE CONTROL. L L ------------------I EL- Y 19- INDOOR GLOVER CAPACITOR GL I I IBM INDOOR GLOWER MOTCR -GR @ IERC INDOOR SLOWER RELAY M W—= IBZi INDOOR GLOVER RELAY TEAT GK 0 118 INDUCED DRAFT BLOWER BL IW INDUCED MOTOR RELAY LAC LOW AMBIENT CONTROL R LPI LOW PRESSURE CONTROL. R (3:C OUTDOOR PAN CAPACITOR ItO y r-�� OFM OUTDOOR FAN MOTOR PLI 2 PIN PLUG PM PHASE MONITOR �fl .3) ® ® ! Y PRL PRIMARY LIMIT . jw o Y Y YI PS PRESSURE SWITCH 0 Ul-j 1 2 3 Sr SPARK IGNITER SL SECONDARY LIMIT SK EIK T TRANSFORMER BK- J T8 TERMINAL BLOCK 0-- TS ITERMINAL STRIP, —Y BK— USE COPPER OR 8L IBR I 8< ALUMINUM HIRE EX 2 3 r R 4 C R zL OANGER --i T ELECTRIC SHOCK HAZARD EX 5 2 O!S[Cl'0aT POWER BEFORE IBRH F70 SERVICING GNO WT U R 4IJIH f F WARNING 2L C R- 2 1 BK CE! CONSULT INSTALLATION - IMR --GK— INSTRUCTIONS PRIOR TO CHANGING 460-60-3 BLOWER SPEEDS ON R Y— ........c:- 450V SLOWER MOTOR L3 0 Ec BK R- IBA COLOR CODE _n Y W7,c-\ BK BLACK SK 9 Q— IBM M� GL BLUE L r-9�1 I EI2SR BROWN 00 GR GRAY C= CIM[-T--F— CC PM 2 0 ORANGE 5 :n a-SL R R PR PURPLE ( 56 C3 YD I R RED Y V WHITE + 11 —Y Y YELLOWY BK HPC LPE OF[ TO—8K TI/C GLOWER SPEED COLOR CODE (OPT.) T2 HIGH BLACK OR Y T3/R WOEUM H164 ELLE YCOILIM LOW PLRPLE LABELED WIRES CONNECT COMP Lai wo IF NO OPTIONS USED EK (CLAC PT. AUX. ORANGE AMOOEL COOL I HEAT 1 C. BREAKER ICFI WG4BI HIGH NED. 15 A WCT701 HIGH MEG. 20 A IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE WIRING [DOE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED 46b VAC. FACTORY- RED (LOW), R-QPLS Crcl LCIW) WITH WIRING MATERIAL HAVING A TEMPERATURE RATING 450 VAC FIELD--------- GLUE 00. HIG ), BLACK C I - ��DLHI OP AT LEAST 105*1 EXCEPT THE IGNITION CABLE WHICH 24 VAC FACTORY WFERE- APPLICAELE. 4085-317 C IS 250' HIGH VOLTAGE CABLE. T 24 VAC FIELD----------- ALL UNUSED LEADS PF-GH) E-25-. WG481-C, WG,601-C 460-60-3 Manual 2100-365 Page 69 t 460-60-3 Ll L 2 y L3 CIRCUIT CIRCUIT CIRCUIT BREAKER BREAKER BREAKER INDOOR BLOWER RELAY HEAT 2 1 3 INDOOR SLOWER OUTDOOR 1 3 4 5 CAPACITOR FAN MOTOR TERMINAL BLOCK INDOOR BLOWER INDOOR BLOWER OUTDOOR RELAY COOL MOTOR. LOW AMBIENT FAN CAP. COMPRESSOR . CONTROL (OPT, ) COMPRESSOR T 3 CONTACTOR COMPRESSOR CONTACTOR Ll T I CRANKCASE HEATER COMPRESSOR CONTACTOR PHASE MONITOR I L2 L3 3 INDUCER MOTOR RELAY INOUCGO GRAFT BLOWER 460 V T MER 24 V ------------------------------------------- - - L72 K3, I K4 ------K-2 - ----C-- ------------ U01 ooL HEAT E CONTROL BOAR ' L2_ L2_ J�2 IN 8L. RELAY HEAT IN. 8L. RELAY NEATO� INDUCER MOTOR RELAY rn----------------------------------- FURNACE CONTROL K2 2 K3 K) K4 K1 L --- --------------- -- I KI----- - 1-- - ------- N, SEC. FLAME PRIM. PRESSURE GAS PHASE LIMIT ROLLOUT LIMIT SWITCH VALVE MONITOR HIGH PRESSURE CONTROL P Y COMPRESSOR CONTACTOR LOW PRESSURE 0 /r i TERMINAL STRIP CONTROL (OPT. COMPRESSOR R J2ONTROL MODULE aG @0@0E WG481-C, WG601-C 460-60-3 Manual 2100-365 Page 70